Surgical Stapler Reload Recall: Intuitive Surgical Removes 8mm SureForm 30 Gray Reloads

This recall involves removing certain devices from where they are used or sold. The FDA has identified this recall as the most serious type. This device may cause serious injury or death if you continue to use it. This is an updated Early Alert. The affected products and recommendations for what to do with the devices below have not changed.

Affected Product

The FDA is aware that Intuitive Surgical has issued a letter to affected customers recommending all 8mm SureForm 30 gray reloads for curved-tip staplers be removed from where they are used or sold. Affected devices:

Affected devices:

• Product Name: 8mm SureForm 30 Gray Reload
• Part Numbers: 48230M-05, 48230M-06
• Unique Device Identifier: 00886874121931

What to Do

Immediately identify and stop use of affected product.

On March 11, 2026, Intuitive Surgical sent all affected customers a letter asking them to take the following actions:

• Identify, stop use, and quarantine all affected product.
• If you have shared or further distributed these products, notify appropriate staff and ensure they locate and return any affected product.
• At this time, Intuitive surgical recommends using alternative options.

Reason for Recall

Intuitive Surgical has reported instances of incomplete staple lines after the da Vinci Surgical System returns a completed stapler fire with Gray reloads on blood vessels. Incomplete staple line formation on blood vessels will result in tissue being surgically cut and the contents of the cut vessel becoming fully exposed, causing bleeding that may require conversion to an open surgical technique.

As of February 23, 2026, Intuitive Surgical has reported four serious injuries and one death associated with this issue.

Device Use

The Intuitive Surgical 8 mm SureForm 30 Curved-Tip Stapler and 8 mm SureForm 30 Gray Reloads are intended to be used with a compatible da Vinci Surgical System for resection, transection of vasculature and tissue, and/or creation of anastomoses in General, Thoracic, Gynecologic, Urologic, and Pediatric Surgery. 

Contact Information

Customers in the U.S. with adverse reactions, quality problems, or questions about this recall should contact Intuitive Surgical at customerservice@intusurg.com or (800) 876-1310.

Additional FDA Resources

1. FDA Enforcement Report
2. CDRH Medical Device Recall Database

Unique Device Identifier (UDI)  

The unique device identifier (UDI) helps identify individual medical devices sold in the United States from manufacturing through distribution to patient use. The UDI allows for more accurate reporting, reviewing, and analyzing of adverse event reports so that devices can be identified, and problems potentially corrected more quickly.

• How do I recognize a UDI on a label?
• AccessGUDID database - Identify Your Medical Device  
• Benefits of a UDI System

How do I report a problem?  

Health care professionals and consumers may report adverse reactions or quality problems they experienced using these devices to MedWatch: The FDA Safety Information and Adverse Event Reporting Program. 

Timeline of Communication Updates

Date	Actions
05/05/2026	The FDA updated this communication to inform the public that this issue has been classified as a Class I Recall.
03/18/2026	The FDA issued an Early Alert communication to notify the public of a potentially high-risk device issue.