Medical Devices

Safe Use of Surgical Staplers and Staples – Letter to Health Care Providers

March 8, 2019

Dear Health Care Provider,

The U.S. Food and Drug Administration (FDA) is concerned by the increasing number of adverse events associated with surgical staplers and staples for internal use and is providing additional recommendations for health care providers to help protect patient safety and reduce the risk of adverse events associated with these devices. In addition, we are announcing new actions we intend to take to help ensure the safe use of these devices.

Because surgical staplers and staples for internal use are used as a system, the FDA analyzed the medical device reports submitted for both surgical staplers and implantable staples to obtain a comprehensive picture of the safety profile for these devices. Our analysis, which is ongoing, found that from January 1, 2011 to March 31, 2018, the FDA received over 41,000 individual medical device reports for surgical staplers and staples for internal use, including:

  • 366 deaths,
  • over 9,000 serious injuries, and
  • over 32,000 malfunctions.

The FDA believes that many of the problems identified in these reports can be primarily attributed to surgical staplers for internal use because proper staple formation is largely contingent on proper function and use of the stapler.

Some of the most commonly reported problems in these adverse event reports include:

  • opening of the staple line or malformation of staples,
  • misfiring,
  • difficulty in firing,
  • failure of the stapler to fire the staple, and
  • misapplied staples (e.g., user applying staples to the wrong tissue or applying staples of the wrong size to the tissue).

Stapler and/or staple malfunctions or misuse may result in prolonged surgical procedures or unplanned, additional surgical interventions, which may lead to other complications, such as:

  • bleeding,
  • sepsis,
  • fistula formation,
  • tearing of internal tissues and organs,
  • increased risk of cancer recurrence, and
  • death.

RECOMMENDATIONS:

  • Read and carefully follow the stapler manufacturer’s instructions for use.
  • Have a range of staple sizes available and select the appropriate size cartridge for the tissue type and thickness.
    • If you have difficulty squeezing the handle of the stapler, you may need to select a different size staple.
    • Avoid using the stapler on tissue that is too thick or too thin for the selected staple size, as this could result in staple malformation.
    • Be aware that different companies may use different color schemes on the cartridges to indicate different staple sizes.
  • Consider other options if the patient’s tissue is edematous (swollen with fluid), friable (tissue that readily tears, fragments, or bleeds when gently palpated or manipulated), or necrotic (death of tissue), as the staples may be less likely to securely approximate tissue.
  • Be familiar with the structures around the intended staple site.
    • Check that unintended structures, such as urinary bladder, or foreign objects, such as clips, are not in the staple line.
  • Avoid using on large blood vessels, such as the aorta.
  • Avoid clamping the stapler on delicate tissue, as clamping can still cause injury even if no staples are fired.
  • If a malfunction of the stapler occurs while applying staples across a blood vessel, then clamp or ligate the vessel before releasing the stapler, while the stapler is still closed on the tissue.

FDA ACTIONS

To further promote the safe and effective use of surgical staplers and staples for internal use, the FDA intends to issue a draft guidance for public comment in 2019, which will describe proposed recommendations to manufacturers of surgical staplers and staples for internal use about information to include in their product labeling.

Due to the increased number of adverse events reported to the FDA, the agency also plans to hold an open public meeting of the General and Plastic Surgery Devices Panel of the Medical Devices Advisory Committee in 2019 to discuss whether reclassifying surgical staplers for internal use as Class II medical devices would be appropriate. Currently, surgical staplers for external and internal use are regulated as Class I medical devices, which do not require a premarket submission to the FDA. Reclassifying surgical staplers for internal use as a Class II device would subject them to premarket notification andallow the FDA to establish mandatory special controls to help mitigate known risks of the device.

The FDA will announce the meeting, including details about how to participate, on the FDA Advisory Committee calendar webpage and in a Federal Register notice at least 15 days prior to the scheduled date.

In addition, we are aware that many more device malfunction reports during this time frame (from January 1, 2011 to March 31, 2018) were submitted as Alternative Summary Reports. We are conducting an ongoing analysis of both these reports and of medical device reports received since March 31, 2018. The results of this analysis, when complete, will be available to the public along with the materials for the upcoming advisory committee meeting. These devices are not currently eligible for alternative summary reporting or Voluntary Malfunction Summary Reporting.

The FDA continues to work with hospitals and professional societies to encourage training and education associated with the use of these devices.

The FDA routinely monitors postmarket performance of marketed devices. We will continue to collect and analyze all available information related to surgical staplers and staples to better understand the risks and benefits. The FDA will keep the public informed as new information becomes available.

REPORTING PROBLEMS TO THE FDA

Prompt reporting of adverse events can help the FDA identify and better understand the risks associated with these products.

If you suspect or experience a problem with surgical staplers or implantable staples, we encourage you to file a voluntary report through MedWatch, the FDA Safety Information and Adverse Event Reporting program. Health care personnel employed by facilities that are subject to the FDA's user facility reporting requirements should follow the reporting procedures established by their facilities.

CONTACT INFORMATION

If you have questions about this communication, please contact the Division of Industry and Consumer Education (DICE) at DICE@FDA.HHS.GOV, 1-800-638-2041 or 301-796-7100.

Sincerely,

/s/

William Maisel, MD MPH
Chief Medical Officer
Center for Devices and Radiological Health
U.S. Food and Drug Administration

Page Last Updated: 03/08/2019
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