UNITED STATES OF
AMERICA
+ + + + +
FOOD AND DRUG
ADMINISTRATION
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TRANSMISSIBLE SPONGIFORM
ENCEPHALOPATHIES
ADVISORY COMMITTEE
(TSEAC)
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BETHESDA, MARYLAND
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WEDNESDAY,
JULY 17, 2003
This transcript has not been edited
or corrected, but appears as received
from the commercial transcribing
service. Accordingly, the Food
and
Drug Administration makes no
representation as to its accuracy.
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The
Advisory Committee met in the Versailles Room at the Holiday Inn Select, 8120
Wisconsin Avenue, Bethesda, Maryland 20814, at 8:00 a.m., with Suzette A.
Priola, Ph.D., Chair, presiding.
PRESENT:
SUZETTE A. PRIOLA, Ph.D., Chair
JOHN C. BAILAR, III, M.D., Ph.D., Member
ARTHUR W. BRACEY, M.D., Member
LISA A. FERGUSON, D.V.M., Member
PIERLUIGI GAMBETTI, M.D., Member
R. NICK HOGAN, M.D., Ph.D., Member
RICHARD T. JOHNSON, M.D., Member
RIMA F. KHABBAZ, M.D., Member
SIDNEY M. WOLFE, M.D., Member
CHARLES E. EDMISTON, JR., Ph.D., Temporary Voting
Member, Topics , 3 & 4
KENRAD E. NELSON, M.D., Temporary Voting Member, Topics 2, 3 & 4
TERRY V. RICE, Temporary Voting Member,
Topics
2, 3 & 4
DAVID F. STRONCEK, M.D., Temporary Voting Member,
Topics 2, 3 & 4
SHIRLEY J. WALKER, Consumer Representative
STEPHEN R. PETTEWAY, JR., Ph.D., Non-Voting
Industry Representative
SHEILA D. LANGFORD, Staff
ALSO PRESENT:
DR. DAVID M. ASHER, OBRR, CBER, FDA
DR. STANLEY BROWN, CDRH
DR. YUAN-YUAN CHIU, CDER, FDA
DR. MICHAEL DUNN, V. Pres., Chairman of the
Regulatory Committee, GMIA
DR. JAY EPSTEIN, Director, OBRR, CBER, FDA
DR. ROBERT HILLS, Health Canada, Ottawa
DR. GEORGE MASSON, President GMIA
DR. TERRY MORRIS, APHIS
DR. PEDRO PICCARDO, CJD
DR. MORRIE POTTER, CFSAN, FDA
CAPTAIN EDWARD RAU, Environmental Health Officer,
NIH
DR. RON ROGERS, Health Canada, Ottawa
DR. ROBERT ROHWER, Director Molecular
Neuro-Virology Unit, VA Medical
Center, Baltimore
DR. WILLIAM RUTALA, UNC
REINHARD SCHRIEBER, Chief Manufacturing Officer, Deutsche Gelatine
DR. ROBERT SOMERVILLE, IAH Edinburgh, UK
FABRIKEN STOESS, AG, Gelita Group
DR. DAVID TAYLOR, SEDECON 2000, UK
NELSON BROOKLANG, Ortech International
DANIEL R. DWYER, ESQ., Kleinfeld, Kaplan &
Becker, Counsel to GME
CHARLES FILLBURN, Nutranax Laboratories
PAUL HAFFENDEN, TerraCell
MERLYN SAYERS, M.B., B.Ch., Ph.D., Carter
BloodCare
WAYNE E. VAZ, Serologicals Corporation
AGENDA ITEM PAGE
OPENING/INTRODUCTION:
William
Freas............................. 6
CONFLICT OF INTEREST STUDY:
Katherine
McComas........................ 11
TOPIC 1 - SAFETY OF BOVINE BONE GELATIN:
Background
& Introduction:
Morrie
Potter...................... 13
Questions
to the Committee:
Yuan-Yuan
Chiu..................... 18
Market
Trend in the U.S.:
George
Masson...................... 21
Questions/Comments:...................... 27
Manufacturing
Process for Bone Gelatin in U.S.:
Michael
Dunn....................... 39
Questions/Comments:...................... 54
Manufacturing
Process Bone Gelatin in Europe:
Reinhard
Schrieber................. 60
Questions/Comments:...................... 74
GME
Validation Studies of Bone Gelatin:
Robert
Somerville.................. 75
Questions/Comments:...................... 94
Gelatin
Manufacturing Process:
Robert
Rohwer..................... 101
Questions/Comments:..................... 116
Risk
Analysis of Infectivity:
Ron
Rogers........................ 120
Questions/Comments:..................... 135
USDA
Gelatin Policy:
Terry
Morris...................... 136
AGENDA ITEM PAGE
Questions/Comments:..................... 142
Open
Public Hearing:
William
Freas..................... 144
Daniel
Dwyer...................... 145
Committee
Discussion & Voting:.......... 150
TOPIC 2 - BSE IN CANADA:
Potential
Exposure of Blood Donors in
North
America to the BSE Agent:
Jay
Epstein....................... 192
Questions/Comments:..................... 193
Review
of BSE in Canada:
Robert
Hills...................... 195
Questions/Comments:..................... 210
Open
Public Hearing:
Wayne
Vaz......................... 222
Merlyn
Sayers..................... 229
Questions/Comments:..................... 236
Committee
Discussion:................... 238
TOPICS 3 & 4 - TSEs AND DECONTAMINATION OF
MEDICAL EQUIPMENT AND FACILITIES:
TSEs,
Decontamination & FDA Regulated Products:
David
Asher....................... 241
Principles
of TSE Inactivation:
Robert
Rohwer..................... 251
Questions/Comments:..................... 269
Basis
for WHO Recommendations:
David
Taylor...................... 270
Questions/Comments:..................... 289
AGENDA ITEM PAGE
Reducing
Risk of CJD Transmission Through Surgical
Procedures: Experience in UK:
Philippa
Edwards (Pedro Piccardo). 299
Questions/Comments:..................... 311
TSE
Agents/Infection Control in USA Hospitals:
William
Rutala.................... 315
Questions/Comments:..................... 330
Infectivity
of Air Emissions & Residues from
Simulated
Incineration of Scrapie Tissues:
Edward
Rau........................ 338
Questions/Comments:..................... 350
TSE
Infectivity: Experience With Models for
Validating
Decontamination of Surfaces:
Stanley
Brown..................... 351
David
Asher....................... 361
Questions/Comments:..................... 375
ADJOURN:
Suzette
Priola.......................... 379
P-R-O-C-E-E-D-I-N-G-S
8:03
a.m.
SECRETARY
FREAS: Dr. Priola, members of the
public, invited guests and public participants, I would like to welcome all of
you to this our 14th meeting of the Transmissible Spongiform
Encephalopathies Advisory Committee. I
am Bill Freas. I am the executive
secretary for this Committee. At this
time, I would like to go around and introduce to you the members at the head
table, starting on the right hand side of the room.
The
first chair will soon be occupied very shortly by Dr. Pierluigi Gambetti. He is a professor and director Division of
Neuropathology Case, Western Reserve University. Okay. Then the second
chair will soon be occupied by Dr. Richard Johnson, professor of neurology at
Johns Hopkins University. And then
going around the table, the people who are here, Dr. Arthur Bracey, associate
chief Department of Pathology, Saint Lukes Episcopal Hospital. Next is Dr. Lisa Ferguson, a senior staff
veterinarian, U.S. Department of Agriculture.
Next
is Dr. Nick Hogan, associate professor of ophthalmology, University of Texas,
Southwestern Medical School. Next is
Dr. Rima Khabbaz, associate director for Epidemiologic Science, National Center
for Infectious Diseases, Atlanta, Georgia.
Around the corner of the table is a gentleman, whom I'm going to ask to
join us at lunch time, if that is okay, Dr. Nelson. Could I ask you to join us at lunch time instead of in the
morning?
DR.
NELSON: Certainly.
SECRETARY
FREAS: This is my mistake. I apologize. Dr. Nelson will be a temporary voting member, and he will join us
right at lunch time, and if you could just sit over in the FDA section up until
Topic 1 is over. And when I read the
Conflict of Interest statement, hopefully, that will be explained. My apologies for not checking before I started. Okay.
Next
is our Chair, Dr. Suzette Priola. She
is an investigator of Laboratory of Persistent and Viral Diseases of the Rocky
Mountain Laboratories. Next is our
consumer representative, Ms. Shirley Walker, vice president of the Health and
Human Services, Urban League of Greater Dallas in north central Texas. Next is Dr. Sidney Wolfe, director of Public
Citizen Health Research Group, Washington, D.C.
Next
is Dr. John Bailar, professor in America's University of Chicago. Next is our non-voting industry
representative, Dr. Stephen Petteway, director of Pathogen Safety and Research,
Bayer Corporation. Three Committee
members in addition to the two that are joining us shortly could not be with us
at all for this meeting. They are Mr.
Val Bias, consumer representative, Lynn Creekmore, staff veterinarian and Dr.
Stephen DeArmond from the University of California.
I
would now like to read into the public record the Conflict of Interest
statement for this meeting. "The
following announcement is made part of the public record to preclude even the
appearance of a Conflict of Interest at this meeting. Pursuant to the authority granted under the Committee Charter,
the Director Center for Biologics Evaluation and Research has appointed Mr.
Terry Rice and Drs. Kenrad Nelson, who I just asked to leave the table, and
David Stroncek as temporary voting members for Topics 2, 3 and 4 of this
meeting.
In
addition, the associate commissioner of External Relations of FDA has appointed
Dr. Charles Edmiston as a temporary voting member for Topics 2, 3 and 4 of this
meeting. Based on the agenda, it has
been determined that the Committee will not be providing advice on specific
firms or products at this meeting. The
topics deemed discussed by the Committee in open session are considered general
matters issues.
To
determine if Conflicts of Interest exist, the Agency reviewed the agenda and
all relevant reported financial interests from meeting participants. The Food and Drug Administration prepared
general matters waivers for special Government employees, who required a waiver
under 18 U.S. Code 208. Because general
matters topics impact on so many entities, it is not prudent to recite all
potential Conflicts of Interest as they apply to each member.
FDA
acknowledges that there may be potential Conflicts of Interest, but because of
the general nature of the discussion before the Committee, these potential
conflicts are mitigated. We would like
to note for the record that Dr. Stephen Petteway is serving as a non-voting
industry representative member for this Committee. He is employed by Bayer and thus has interests in his employer
and other similar firms.
Listed
on the agenda are speakers making industry presentations and/or updates. These speakers have financial interests
associated with their employer and with other regulated firms. These speakers were not screened for these
Conflicts of Interests. With regard to
FDA's invited guest speakers, that's all other speakers, except those from
industry, the Agency has determined that the services of these speakers are
essential.
The
following interests are being made public to allow the meeting participants to
objectively evaluate their presentations and comments that they may make. Dr. Robert Rohwer has disclosed he has
financial interest with various firms that could be affected by the Committee
discussions. Dr. William Rutala
receives consultant fees from several firms that could be affected by the
Committee discussions. Dr. Robert
Somerville has research supported by the Gelatin Manufacturers of Europe. His expenses to this meeting were also paid
by the Gelatin Manufacturers of Europe.
Dr. Charles Weissmann holds patents related to Prion Disease work.
Members
and consultants are aware of the need to exclude themselves from the
discussions involving specific products or firms which they have not been
screened for the Conflict of Interest.
Their exclusion will be noted in the public record. With respect to all other meeting
participants, we ask, in the interest of fairness, that they address any
current or previous financial involvement with any firm whose product they may
wish to comment upon. Waivers may be
available by written request to the Freedom of Information Office."
That's
the end of the Conflict of Interest statement.
I do ask that throughout this meeting before it starts if you would
check your cell phone or your pager and, please, put it in the silent mode, so
it won't disrupt those people sitting next to you.
Next,
the FDA is continually trying to improve its Advisory Committee Program and to
reduce any perceived Conflicts of Interest.
It has asked Dr. Katherine McComas from the University of Maryland to
conduct a survey of this program, and I would like to give her the opportunity
to tell us how we can help her with this survey and how the survey is being
conducted. Dr. McComas, either
place. Keep talking and they'll turn
the mike volume up.
DR.
MCCOMAS: Okay. Good morning and thank you. I'm Katherine McComas and I'm a faculty member
at the University of Maryland, and I'm here today to conduct a study of what
people know and understand about the Conflict of Interest procedures that the
FDA uses to monitor real or potential Conflicts of Interest of its Advisory
Committee members. This is a study that
is being conducted across multiple meetings.
This is the 11th meeting I have attended across the centers
at FDA, including CBER.
For
those of you in the audience, I've distributed a questionnaire on your chair
and I have also distributed a different questionnaire to the Advisory Committee
members. If you have an opportunity
today to complete this questionnaire or tomorrow, there is a box on the
registration desk where you can drop it.
Otherwise, there is a business reply envelope that you can just drop it
in the mail as soon as you can. Your
participation is voluntary, but it is important. The more responses we get, the better we are to provide feedback
to the FDA about what people know and understand about the Conflict of Interest
procedures, and what may be done to improve satisfaction, if necessary, with
the Advisory Committee process.
Again,
I appreciate your participation and if you have any questions, my contact
information is included in the letter, in the questionnaire and I would be
happy to provide any answers. Also,
when the study is done, the responses will be available in summary form to
everyone who is interested. So thank
you very much for your time and have a great day.
SECRETARY
FREAS: So if you got here early and did
not receive a questionnaire, the questionnaires are on the table outside and,
please, everybody on the FDA staff will be more than glad to help you if you
have any questions with this questionnaire.
Dr.
Priola, I turn the microphone over to you to start the meeting. Thank you.
DR.
PRIOLA: So since we have a very full
agenda today, we will just get started with the first speaker, who is Dr.
Potter, who will give us background on Topic 1.
DR.
POTTER: Good morning. FDA has been considering the safety of
gelatin with regard to BSE for a number of years, and has come to this
Committee on a number of occasions to get its recommendations on FDA's guidance
to gelatin manufacturers and users. The
safety of gelatin is determined as you've told us before by the safety, the
source materials in the degree to which the gelatin manufacturing process
destroys prions that enter the system.
Questions
to the Committee have dealt with these two factors and how well knowledge about
TSE's was reflected in FDA guidance for assuring the safety of gelatin for food
and cosmetic use. Before 1996, FDA did
not include gelatin within its recommended restrictions concerning bovine
ingredients in FDA regulated products.
In 1996, FDA began to review its position on gelatin in light of new
information that associated BSE exposure with Variant CJD in humans and new
data from a study on the effect on infectivity of gelatin processing that
suggested only partial effectiveness.
In
1997, this Committee met to consider the safety of gelatin and to provide an
assessment on the overall risk to humans associated with imported gelatin. This Committee made the following
observations: First, that the
scientific information available no longer justified excepting gelatin from
restrictions recommended by FDA for other bovine derived materials from BSE
countries. Second, that bovine gelatin
injected or implanted forms posed a higher risk of transmitting BSE to humans
than gelatin that is ingested. Third,
that brains and spinal cords from cattle from BSE countries should be excluded
from raw materials used to produce gelatin for human consumption. Fourth, alkaline or acid processing in
gelatin manufacturer may only reduce rather than eliminate BSE infectivity, and
the Committee called for better validation studies, particularly to investigate
the other steps of gelatin manufacture.
And finally, that porcine gelatins appear to pose no known risk of transmitting
TSEs to humans.
After
the 1997 TSEAC meeting, FDA issued its gelatin guidance document which remains
the current FDA position in policy on the production of gelatin. In this guidance, FDA proposed the following
recommendations concerning the acceptability of gelatin in FDA regulated
products intended for human use. First,
that importers, manufacturers and suppliers should determine the tissue,
species and country source of all materials used in processing gelatin for
human use.
Second,
that bone and hides from cattle from any source country that show signs of
neurologic disease should not be used as raw materials. Third, gelatin production from bones and
hides obtained from cattle that reside in BSE countries or countries that do
not meet the latest BSE related OIE standards should not be used in injectable,
ophthalmic or implanted FDA regulated products or in their manufacture, but may
be used in FDA regulated products for oral consumption and cosmetic use by
humans if the cattle come from BSE-free herds and if the slaughter house
removes heads, spines and spinal cords directly after slaughter.
Fourth,
gelatin produced from bovine hides from any source country may be used in FDA
regulated products for oral consumption and cosmetic use by humans if
processors insure that the hides have not been contaminated with brain, spinal
cord or ocular tissues of cattle residing in or originating from BSE
countries. Fifth, gelatin produced from
bovine hides and bones may be used in FDA regulated products for human use if
the gelatin is produced from raw materials from countries like the United
States that observe OIE standards and have not diagnosed BSE in their national
cattle herd, that is RBSE-free. And
finally, gelatin produced from porcine skins from any source country may be
used in FDA regulated products for human use.
In
1998, this Committee met again to discuss gelatin among other issues. FDA's guidance, based on the 1997 TSEAC
recommendations, was presented to the Committee to consider several new pieces
of relevant information. For example,
the infectivity of dorsal root ganglia and low level infectivity in bone marrow
and the growing number of BSE cases being discovered in Europe. The Committee considered this new
information and decided gelatin could be safely sourced from bones and hides of
cattle in BSE countries as long as the recommendations in the guidance were
met. That is that the cattle came from
BSE-free herds and the high-risk materials were removed after slaughter.
And
this is at present the status of the safe source factor for gelatin. Continuing on with the other key factor,
that of validated effectiveness in the manufacturing process, in June 2001, the
Committee was given an update from the Gelatin Manufacturers of Europe on the
interim validation study results on the inactivation of BSE through the gelatin
manufacturing process. This was an
information sharing meeting only and no questions were posed to the Committee.
The
Committee reviewed the study design and the preliminary data and requested a
presentation of the final results as soon as they were available. The Committee is now about to get its wish
as GME will present their completed studies, and we will hear other marketing
and manufacturing information on gelatin in North America and Europe. After you have heard this new information,
we would like you to comment on the studies and to consider the current gelatin
guidance in light of these completed studies and other relevant information.
And
I think, according to my schedule, Yuan-Yuan will now charge up the
Committee. Thank you.
CHAIR
PRIOLA: Thank you, Dr. Potter. Dr. Chiu will now present the questions for
Committee.
DR.
CHIU: Good morning. First, I would like to thank Dr. Priola and
the Committee members to take the time to come out and also we have sent you a
huge package, gelatin studies protocols and procedures and the results. We appreciate how much time you need to
really review those studies. In the
early days, in the 1998 year, when the Agency and the Committee together made a
decision for the Agency's recommendation on gelatin was based on previous study
which the Committee thought was somewhat flawed.
So
generally, this reason follows the advice of the Committee to then redesign the
studies and then today, you know, we have the new study results. You did not review the interim results, but
today we have the final results off of five studies. We're hoping, you know, with the presentation today and the
background information you have you will be able to help the Agency to answer
two questions.
Next
slide, the first question is "Do those results of these new studies
demonstrate a reduction in infectivity that is sufficient to protect human
health?" And we are only limited
to hear the question to bovine bone gelatin is consumed by humans through oral
or topical administration. The question
is not for gelatin of other administrations, such as the injection, you know,
implantable. We would like the
Committee to focus on oral and topical administration.
Next
slide, now, the first question, you know, the answer could be yes or no or in
between regardless, you know, the answer we also would like you to answer the
second question. There are two
parts. The first part is "Do the
scientific data and the information available support the current FDA
recommendations on bovine bone gelatin for oral and topical
administration?"
The
current recommendations, next slide, is on this slide. The general policy of FDA is for FDA
regulated products, the bovine derived material should come from cattle not
bone residing as slaughtered in BSE countries, but the Agency also provides
some exemptions. The exemption could be
a total exemption unconditional, such as milk, dairy products and the milk
derived product. But some of the
substances, you know, the Agency provide conditional exemptions, and the
gelatin for oral and topical use are giving conditional exemptions.
So
if the cattle actually is coming from BSE countries, then that condition is the
cattle must be from a BSE-free herd and also at the slaughter house the head,
the spine and spinal cord should be removed.
And this is from BSE countries.
Now, some countries may not have BSE cases, but there is consider of
high-risk of BSE. Then the
recommendation is the heads, the spine and the spinal cord should be removed as
the first step in the slaughter house.
So the first question is whether this current recommendation still is
valid, based on the scientific information we have today.
Next
slide, if the answer is yes, then that's the end of it. If the answer is no, then we would like to
know what changes the Committee would like to recommend to our current
policy. The changes can be in all
different directions. You may consider
we can actually grant a total exemption to the gelatin for oral and topical use
or you may consider to modify the current recommendation the FDA has, either by
strengthening or by relaxing the conditions.
So we are anxious and grateful you will give Agency your
deliberation. Thank you.
CHAIR
PRIOLA: Okay. Thank you, Dr. Chiu. Our
next speaker is Mr. Masson, who will discuss market trends in the U.S.
DR.
MASSON: Yes, good morning
everybody. Madam Chairman, I would just
like to thank the Committee and the FDA, in particular, about the opportunity
to address the Committee. As we have
heard from Drs. Potter and Chiu, it has been a long and winding road, the saga
of gelatin, and we hope today that we can reach a satisfactory conclusion and
see gelatin taken off the file, so to speak, having reassured you of its
safety.
My
first slide, please. Can I have the
first slide, please? Okay. Thank you.
Well, just an introduction of I'm currently the president of our
industry association, the GMIA, and also president and CEO of one of its
members at Russelot. The next
slide? A bit of history as to GMIA and
credentials, so to speak. Our
association was formed in 1956. We have
six members, all NAFTA based, four from the U.S., one in Mexico and one in
Canada. And we've listed here the
typical working committees by which we run the institute. There is no particular order of precedence,
but the technical and regulation committees as you can imagine, indeed, are the
primary focus of most of our work, I guess.
Next,
in terms of what we represent, we, as you see, represent roughly 22 percent of
the global gelatin production, and almost 100 percent of all the gelatin made
in North America. And, indeed, three of
our members are also affiliates of the Gelatin Manufacturers of Europe. And I should have added actually that one of
the other members is an affiliate of the Japanese Gelatin Manufacturing Group.
Next,
please. This lists our objectives. As you see, we try to monitor and inform our
members of any and all regulations which can impact gelatin. We are the liaison with FDA, USDA and other
regulatory authorities, and we gather and distribute technical information to
our members, endeavor to promote a broader knowledge of gelatin and encourage
its wider consumption. And we provided
the forum as you've seen from our committee information on all of the major
aspects concerning technical, environmental and safety issues.
And
as time has gone by and as other industry associations have been formed around
the world in Japan, South America and so on, a major function which has emerged
has been to liaise with them to ensure that technical information and
regulation information, etcetera, is shared with the other associations around
the world. And I just participated, for
instance, in the Japanese meeting or the Asia Pacific meeting, which was held
in Japan, just last month, as an example of the increasing international
corporation among the industry associations.
Next,
please. This slide lists the primary
uses of the concentrated, obviously for today's purposes, bovine bone gelatin
and, as you see here, this is a list of the major uses for bovine bone gelatin
in the United States. It is listed in
the standing order of use with photographic still being the largest consumer
going on down to food. There's less and
less bovine bone gelatin used in food products, by food we mean confectionery
and marshmallows or whatever else.
It
is being, I guess, more replaced there by pigskin porcine gelatins. But anyway, those are the primary uses and,
as you see, no matter what the end use, all the gelatins are produced through
the same manufacturing processes and my colleagues will be describing those in
some detail in a few minutes.
Next,
please. To give you an idea of the
scale of the gelatin business globally, and in particular the bovine part of
that production, we have listed here the various theaters, so to speak. Europe is still the biggest gelatin
producer. Significantly so with 117,000
tons out of a total of some 270,000 tons around the world. Above that, I would have to say, over 25
percent or so is actually bone gelatin.
The U.S. in total we make something like 60,000 tons. And again, these are all gelatins, whether
bovine or porcine or bovine hide or bovine bone, porcine skin.
And
as you see, of the 60,000, about 17,000 tons is actually bone gelatin. Other covers is Asia Pacific, the Asia
Pacific regions and South America, and you see about a third of their gelatin
is of bovine bone origin. So totally,
bovine bone represents almost 80,000 out of the total of 270,000 tons. And to give you an idea again of this
international value industry total globally is not that big. It's 1.5 billion dollars equivalent.
Next,
please. What we tried to do here is to
put to ourselves a few questions, the elimination of which, I think, will be
helpful to the committee in looking at bovine bone gelatin, in particular, in
the U.S. The first question, as you can
see is, "Can the U.S. gelatin industry supply total U.S. capsule
industry's needs?" The answer is
no. And this illustrates how that is
the case.
As
you saw earlier, the U.S. bovine bone gelatin production totals some 17,000
tons, but of that 11,500 are needed for photographic and other non-capsule
uses. So you see that that remains,
there remains only about 5,500 tons which can be used by the capsule industry,
but the total needs, in fact, are 10,000 tons, and this means that the
shortfall roughly 4,500 tons of bovine bone gelatin has to be imported and they
come primarily from Europe, also from Japan and India, and immediately derived
nevertheless from U.S. bones or from bones from other countries.
Next,
just continuing that theme, of those 4,500 tons of which we need to import,
"Can they be derived solely from U.S. bones, even if it's not actually
manufactured in the U.S.?" Again,
the answer is no. As you see here, the
total amount of U.S. bones which are made available to the gelatin business is
roughly 130,000 tons and because of its use in photographic production, whether
in Europe or in the U.S., and also for manufacturing bovine bone gelatin by
other companies outside of the U.S., the amount remaining available for
pharmaceutical gelatin production here is only 28,000 tons.
The
next line which is in bold print illustrates that we need roughly 6 tons of
bones to make a ton of gelatin. So that
the 10,000 tons of gelatin, which the capsule industry needs, is actually
equivalent to 60,000 tons of bovine bones and, consequently, you see the
shortfall here is roughly 32,000 tons, so to speak, to be able to make all of
the capsule industry requirements strictly from U.S. bones. So in other words, the deficit has to be
sourced from bone suppliers outside of the United States.
Next,
so then I apologize, this is a little bit of a busy slide, but the bottom line
is that there are, indeed, other sources outside of the United States, but even
though the quantity is maybe available for various reasons in terms of
surveillance, the inspection procedures and so on, it's not so obvious that the
quantities, the tonnages, which are listed in the second line or the second
section are, indeed, available and because of the various restrictions and so
on, you see, in fact, that the bone and that those numbers diminished to rather
smaller numbers.
And
this really drives to the heart of the matter.
This is the crux really of what we want to get at today and my
colleagues will be addressing this individually and then in the public comment
session later, the question of how we can determine the BSE status adherents
and also the question as Dr. Chiu referred to of just when they have to be
removed in the gelatin bone process.
Again, we'll be traveling to that in some much more detail in later
presentations.
Next,
please. I guess that concludes my
presentation, unless there are any questions.
CHAIR
PRIOLA: Yes, are there any questions
for Mr. Masson?
DR.
MASSON: Thank you.
CHAIR
PRIOLA: Oh, Dr. Hogan?
BOARD
MEMBER HOGAN: I have one question.
CHAIR
PRIOLA: Just a second, Mr. Masson,
there's a question.
BOARD
MEMBER HOGAN: Sorry. I had one question, perhaps it is contained
in this information you provided us, which is quite huge. In terms of the amount of gelatin that is
derived from Europe, could you tell us something about the country breakdown,
that is it's most from the UK, France, Switzerland, etcetera?
DR.
MASSON: Yes, I think you'll find in the
information packet there is a detailed breakdown of the various imports. The consumption in the U.S., actually the
total marketing, is closer to 80,000 tons.
And as you saw, we make 60,000.
There is a net import/export situation.
The U.S. does export gelatin, but basically to get to the 80,000 that we
need, we need effectively a net import of 20,000 tons.
Those
20,000 tons come from quite a variety of countries and, indeed, they are listed
in the information packet. We didn't go
into the detail of it here, because it's somewhat difficult to differentiate,
certainly differentiate country by country.
It's a little bit more difficult to differentiate within certain
countries whether it is bovine gelatin or porcine gelatin, which is actually
being imported. But basically the
primary countries who do export into the States would be France, Germany, not
so much any more from UK, for obvious reasons, Brazil, Argentina, Japan,
India. Those would represent the large
majority of the total import picture.
And
again, the variety of gelatins some of that is bovine bone, for sure, but also
a lot of bovine hide gelatin comes, for instance, from South America, and
bovine bone also from India. It's quite
a variety of types from those principle countries.
CHAIR
PRIOLA: Dr. Khabbaz?
BOARD
MEMBER KHABBAZ: Yes, I didn't hear you
well and I apologize. When you said in
foods increasingly, there's less bovine gelatin and an increased used of
porcine gelatin. Was that porcine skin?
DR.
MASSON: Yes, one can make and, indeed,
one does use porcine bones, but the large majority of porcine gelatin made
around the world is from porcine skins.
And again just to elaborate on that point, the food industry, the
present manufacturing process of bone gelatin, which we'll hear much more about
in a few minutes, is a very long process.
It's a very costly process.
Whereas porcine gelatin and hide gelatin, certain portions, is a much
sorter process. And economically, therefore,
it's much more viable to utilize porcine gelatin, in particular, in the food
industry compared to bone, you know.
CHAIR
PRIOLA: Dr. Bailar?
BOARD
MEMBER BAILAR: The numbers went by
pretty rapidly, but it looked to me like the proportionate shortfall from U.S.
production is about the same as the proportionate shortfall when you add
production from U.S. bones processed elsewhere. Is that correct? I'm
looking at the second and third from the last slides.
DR.
MASSON: And again, could you just repeat
that?
BOARD
MEMBER BAILAR: Well, in the answer here
to question 1, the third from last slide.
DR.
MASSON: Yes.
BOARD
MEMBER BAILAR: There was a shortfall of
4,500 tons and a need of 10,000. And in
the next one, it was a shortfall of 32,000 tons and a total need of, was it,
60,000, maybe I have misread this. Yes,
60,000. It's about the same
proportions, but I understand why these includes other production and the other
does not.
DR.
MASSON: The shortfall with the U.S., as
you see, makes 17,000 tons, that is equivalent to over 100,000 tons of bones,
and as we said, basically the cattle industry needs 10,000 tons of gelatin and
only half of that effectively is made here in the States. The other half, because of lack of
availability of bones and lack of capacity in the States for bovine bone
production, has to come from outside of the States, and that's, as you mention,
roughly the same proportion. It's
almost 50/50. Does that help?
BOARD
MEMBER BAILAR: If I understand
correctly then, adding the U.S. bone processed elsewhere doesn't help much at
present?
DR.
MASSON: Excuse me, adding?
BOARD
MEMBER BAILAR: Adding gelatin from U.S.
bones processed elsewhere does not, at present, help very much.
DR.
MASSON: No, because again the total
demand for U.S. bones, because of the other applications, particularly for
photographic and other European and other countries utilization of U.S. bones,
they don't always end up as pharmaceutical gelatin. The end up more often as photographic gelatin, so there's just
not the amount of U.S. bones going overseas which can come back to the U.S. as
pharmaceutical gelatin for capsule production.
BOARD
MEMBER BAILAR: At what point is the
distinction made regarding the ultimate use of the gelatin?
DR.
MASSON: Regarding what, sir?
BOARD
MEMBER BAILAR: Regarding the ultimate
use of the gelatin. Is it all
processed? I thought it was all
processed in the same way.
DR.
MASSON: Well, my colleagues will
describe that in a great deal of detail, and it is more or less, yes.
CHAIR
PRIOLA: And Dr. Wolfe?
BOARD
MEMBER WOLFE: This is sort of a
follow-up on John's question. You
mentioned two factors that are rate limited, so to speak, in terms of the use
of U.S. bones. One was the capacity,
presumably, to convert U.S. bones into gelatin, and secondly, was the
unavailability or the shortage of U.S. bones.
I can't believe that the second one is really a problem. It is likely that only a small fraction of
U.S. bones are currently being exported to other countries for
reprocessing. I mean, is that correct
or not? I mean, it must be a limitation
on production, not a limitation on U.S. bones, and that gets to the issue of
why there couldn't be an increase. If
the capacity is the problem, why there couldn't be an increased export of U.S.
bones to European countries to use them, preferentially, in favor of bones from
BSE countries.
DR.
MASSON: Yeah, your point is well-
taken. The problem, however, is that
the largest consumer of bovine bone, as you see, is the photographic
industry. Out of the 130,000 tons,
which is produced in the states, over 100,000 or approximately 100,000 goes to
the photographic industry. And by
definition, therefore, the remainder simply isn't satisfactory, and we can't
drive -- the gelatin industry is at the bottom of the totem pole, so to speak,
in terms of creating greater availability of bones. The different industries sell so much bone that's made available
to us basically, and there is only so much.
BOARD
MEMBER WOLFE: Are you saying that the
bone either goes to photographic industry or elsewhere and that there isn't, at
the present time, bone from U.S. beef that is not being converted into
gelatin? I mean, what percentage of
the, theoretically, available bone from U.S. beef is, in fact, being converted
to some kind of gelatin? Because my
question is sort of getting to the issue of whether or not it is possible to
divert or not to divert, but just to increase the use of bone from U.S. beef,
even though you want to -- you said there's a tug between photographic gelatin
and other gelatins if the total amount of bone was available, you could satisfy
both of them. So just, specifically,
how much of U.S. bone is, in fact, getting converted into some kind of
gelatin? Half of it, two thirds of it,
all of it? What?
DR.
MASSON: Well, the bone that is
available is being converted. Again,
there are only a few bone producers of the major beef players, but only a few
of them actually make gelatin bone at some of their facilities. And again, it's supply and demand. We can't.
Basically, there's not enough demand from our side that would force them
or encourage them, let's say, to produce still more bone. It's that simple.
BOARD
MEMBER WOLFE: Okay.
CHAIR
PRIOLA: Dr. Johnson?
BOARD
MEMBER JOHNSON: Yeah, I may understand
the way this is processed. But it seems
to me that the ready solution would be that U.S. bone would be used for all
consumables, whether they be dietary supplements and then you could use the
foreign bone for photographic materials.
It's about even.
DR.
MASSON: On paper that's true, but
that's --
BOARD
MEMBER JOHNSON: That's what I'm looking
at.
DR.
MASSON: Yes. But it's rather simplistic, because again we can't make that
determination. It's those industries
who make that determination. The
photographic industry has determined that they will use bovine bone, and that's
their prerogative that we can't influence it.
BOARD
MEMBER JOHNSON: So a solution would be
if we deregulated photographic bovine bone, and that would be a
possibility. Does FDA regulate
photographic gelatin?
DR.
MASSON: No.
BOARD
MEMBER BAILAR: No, they can use
whatever they want.
DR.
MASSON: Yes.
BOARD
MEMBER JOHNSON: So you could split it
up.
DR.
MASSON: I'm sorry?
BOARD
MEMBER JOHNSON: If there's no
regulation on photographic gelatin, you're subtracting it out to produce all
this shortfall, why not make the photographic gelatin from British bones?
DR.
MASSON: I'm sure some is, but again, we
as an industry can't make that determination.
It's the photographic people who make that determination.
CHAIR
PRIOLA: Dr. Bracey?
BOARD
MEMBER BRACEY: Yes, in the information
that you present, the majority of the gelatin is used for photographic
purposes. It seems to me that there has
been a major move away from film based photography towards digital. Have you seen a reduction in the demand and,
in essence, your picture is a static picture, but what does it look like really
as far as the demand for photographic gelatin in the future?
DR.
MASSON: That's a very good
question. As you rightly observed,
digital photography is here in a big way and will continue to grow. But there is some complimentality between
silver halide, the traditional silver halide process, which does utilize
photographic gelatin and the digital business.
So that the two things, digital is growing certainly at a much more
rapid rate, but photographic traditional silver halide photography is still
very much en vogue and, indeed, you know, the last photographic companies,
Kodak, Fuji and so on still continue to invest quite significantly in the
traditional side of the business as well.
So the two things, I'm not sure of --
BOARD
MEMBER BRACEY: Well, I guess, what I'm
wondering is over the years the data in terms of total demand has been static
or has it been actually declining?
DR.
MASSON: I would say it is fairly
static. There has been a diminution for
sure in some sectors of the traditional silver halide, photographic side of the
graphic arts, for instance, probably uses any photographic gels any more. That has gone totally, more or less totally,
to the digital side. But the
traditional film that you or I shoot, the amateur film, medical x-ray and other
types of cinema, film photography for movies, those are still the traditional
situation, and that demand is still very much there.
CHAIR
PRIOLA: Yes, is there a question from
this side or answer?
MR.
SCHRIEBER: Thank you, Madam
Chairman. I would like to make --
Reinhard Schrieber.
CHAIR
PRIOLA: Could you identify yourself?
MR.
SCHRIEBER: From GME, and I would like
to make a remark about potential replacement for the photographic industry of
domestic bones and imported bones. The
following situation is the biggest manufacturer of photographic gelatin is
Eastman-Kodak sitting here in the United States. They are forced to use domestic bones, because as a ban on import
of bones from out of the U.S. into U.S., because the risk of bringing in bones
from maybe BSE risk countries is tremendously high to bring in just in case by
the bones BSE into the United States.
So
gelatin is safe to be imported, but importing bones from other countries, I
think, is of high-risk for this community here, so therefore it would really
replace and most probably negligible risk with gelatin by a big risk by
importing bones, degreased bones from other countries, who therefore is a
replacement in this way, I think, is not a good idea for the U.S. On the other hand, I think it is really
impossible to force Eastman-Kodak just out of using bones from the U.S. I don't know how their reply would be in
this case.
And
maybe one more question, answer to your question about from which European
countries is sourced in Europe has no bone at all coming for the last 20 years
from UK, so the European gelatin industry did not source bone from UK. We do not source bone from Ireland. We do not source bone from Switzerland,
Portugal, the so-called higher risk countries in Europe. All the bones, proven bones used by the
European industry are coming from either Germany, France, Belgium, Netherlands
or Austria. These are the source
countries. Thank you.
SECRETARY
FREAS: Because our meetings are being
transcribed, we're asking everybody who uses a microphone other than at the
table to identify themselves. That was
Mr. Schrieber, the chief manufacturing officer of the Gelatin Group.
CHAIR
PRIOLA: Okay. I think we'll move on to our next speaker. Thank you, Mr. Masson.
DR.
MASSON: Thank you.
CHAIR
PRIOLA: Our next speaker is Dr. Dunn,
who is going to explain some of the manufacturing processes for gelatin in the
U.S. and that might address some of the questions that have arisen.
DR.
DUNN: I also would like to thank the
FDA and the Committee for the opportunity to come in and speak with you today
about the practices of the U.S. gelatin manufacturers. My name is again Michael Dunn. I'm currently vice president of Gelita North
America, and I also serve as the chairman of the Regulatory Committee for GMIA. As you can tell on this slide, there are two
current manufacturers of bone gelatin here in the United States, Eastman
Gelatin, who provides to Kodak, they are primarily producing photographic
gelatin, and GELITA USA, who is primarily a pharmaceutical producer.
When
we put those together, though, the majority of this gelatin goes to the
photographic applications, although there is a substantial quantity that does
go to the pharmaceutical sector as well.
The limed share of the gelatin that we produce is limed bone
gelatin. We do, however, produce a
small amount of what we call Type A or acid bone gelatin, but this is a very
small quantity.
I
also wanted to note that the practices that I'm going to be talking about
today, as well as the processes, apply to both GELITA USA as well as Eastman
Gelatin. Could I have the next slide? So just to set the overall objectives, they
basically are two-fold today. I want to
adequately describe for you today what our current sourcing practices are, as
well as the processing conditions that we use to manufacture bone gelatin in
the United States.
I
also want to clearly confirm that the bone gelatin processing conditions that
we employ here are virtually the same that are currently used in Europe. And more importantly, they meet or exceed
the minimum processing requirements that were spelled out in the GME TSE
Inactivation Study Protocol. This I
want to make clear, because we want to make sure that any of the results, we
want to make sure that they are applicable to what we are producing here in the
United States, as well as what is being produced in Europe.
Could
I have the next slide? So when we get
to sourcing, in the U.S. degreased gelatin bone is sourced exclusively from
USDA inspected beef processing facilities in the United States, and this raw
material is derived solely from healthy cattle that have been deemed fit for
human consumption based upon both anti and postmortem inspections.
Could
I have the next slide, please? When it
comes to SRMs, the U.S. gelatin bone suppliers have been removing SRMs with the
exception of vertebrae since as early as 1998.
And right now, limited quantities of vertebrae-free gelatin bone have
been available from as early as fall of 2002.
Currently, there are no FDA or USDA requirements for the removal of SRMs
in the United States. We primarily do
the two above bullet points primarily because of EU regulations and we supply a
large number of customers that have business in Europe that must comply with
those kinds of regulations.
Could
I have the next slide, please? So let's
go on to the process. What I have
outlined here is an overview of what happens in a daily gelatin production. The major input, of course, to this is the
degreased gel bone. We're on the order
of about 100,000 pounds of gel bone per a production day. And we have an equivalent amount of
hydrochloric acid, so another 100,000 pounds of hydrochloric acid would go into
this next. We use at least a half a
million gallons of water in the production and, of course, there is a lot of
labor and energy that goes into this as well.
What
I'll be talking about primarily today is what goes on in this blue box here, in
terms of the DTL processing conditions.
The output we're looking for, of course, is gelatin. On a base of 100,000, you get out about
25,000 pounds of gelatin, and then about 50,000 pounds of dicalcium phosphate,
which is the primary byproduct of this process.
Could
I have the next slide? So overall, what
we're trying to achieve here, we're starting with the protein we call collagen,
which is an extremely fibrous insoluble protein and we're going to transform
that into a protein that is fragmented and soluble, but has a variety of very
interesting functionalities, which makes gelatin such an interesting
business. So there are three major
things we are trying to achieve here.
Initially,
we need to hydrolyze the collagen. We
do this by breaking, there is intra and inter molecular cross links between the
adjacent chains. We start to break up
peptide bonds, so that we're able to water extract this material from the
ossein that we're producing. Subsequent
to that, we spend a lot of time purifying and concentrating the gelatin. When we do that initial extraction, it's a
very dilute solution about 5 percent, so we have to take a lot of water back
out of that and then we purify the material from both a chemical, physical and
micrological point of view.
If
I could take the next slide, please? So
the incoming gel bone comes to us. It's
delivered by a truck or rail car and these are just simply typical
characteristics of that material, and we would use the same material to make
either the Type B or the Type A gelatin.
So the fat content ranges from 1 to 2.5 percent. The size of these chips is an 1/8th
inch to 5/8th inch. The
mineral protein ratio is about 2 to 1.
And the moisture content is about 6 to 9 percent. And in contrast, it's worth mentioning in
the EU all of the producers there have their own degreasing facilities, which
is different than the way things are done here in the United States. The big meat producers have their own gel
bone processing facilities, and they supply us with this finished bone chip.
Next
slide, please. The first pretreatment
step is what we call acidulation. But
what is happening here is the demineralization of the bone. This is where all that hydrochloric acid
comes into place. What we're trying to
achieve here is the production of what we call ossein, which is this
demineralized bone material. There's a
number of washings, hydrochloric acid washings during this process. We also remove a lot of non-collagen
impurities that come in with the raw bone.
The
concentrations that we're looking at here, maximum, 4 to 6 percent. The way this works is it's a counter-current
distribution process. We start out with
a dilute hydrochloric acid concentration, that's what the initial bone is
exposed to, and it's gradually raised up over this 4 to 5 days. It's a very exothermic reaction, and this is
why it takes to long to carry this out to dissolve out all of this
material. The typical ambient range as
far as temperature after this process is done, the residual acid, is washed out
for about a 24 hour period before we go on to the next step, which is on the
alkaloid side of things.
Could
I have the next slide? So if we choose
to lime, at this point, this is the breaking point we choose to make either
lime bone or acid bone, at this point.
In the case of liming, this is a lime pit that you're seeing up there in
the picture. Again, we being, this is
where we continue to hydrolyze the collagen molecules and there's a lot of
washing that goes on here with the refreshing of the lime solution, so we're
moving impurities.
There
is also something important that happens here chemically that is different than
porcine gelatin. You hydrolyze away the
asparagine and glutamine. You deanimate
those and form their respective acids which drops the iso-electric point of
that molecule from about 9 down to about 5.
So electrically, the porcine and the bovine gelatins are quite
different. We use a saturated lime
slurry to do this. The pH is
approximately 12.5. The liming time is
25 to 70 days that we're tying up this material in production for a long period
of time before we can make gelatin out of it.
Again, and the temperatures, these lime pits are agitated on a daily
basis. We're there to make sure we're
getting proper exposure to the alkaline material to the bone chips that are in
the pit. And these lime slurries are
completely refreshed on a weekly basis.
Next
slide, please. After that, there is a
washing and acidification step. We want
to neutralize the excess lime, again remove, wash out additional non-collagen
impurities, and we want to adjust the pH of the ossein slurry, so we can
prepare it for extraction. So this wash
out period under alkaline conditions is 24 to 48 hours under vigorous
agitation, temperatures from 45 to 70 degrees.
The neutralizing or souring of acids in this case are either
hydrochloric or sulfuric acid, and our target pH for this part of the process
range between 5 to 7.
Could
I have the next slide? In lieu of
liming or alkaline which is what we do most of the time, we're only talking a
few percent of the time we do this process.
We can do an acid treatment and produce Type A or acid bone
gelatin. So the purpose of this process
here is to condition and ready the ossein material for an extraction at a very
low pH. In the traditional process, we
use a sulfuric acid and we expose the ossein to a pH of about in the range of 1
to 2 for about 6 hours, and then we rinse that back to a pH ranging from 2.8 to
3.2. And this is where we will extract
the gelatin. This is, I mean, usually
pH to extract gelatin. Most gelatin is
extracted at much higher, more neutral pH.
We
also have an alkaline pretreatment option that we're looking at, that some of
our customers are looking at, because of all the discussion around sodium
hydroxide pretreatment. In this
situation, you would do this alkaline pretreatment prior to the ossein
treatment. And in this case, you are
able to maintain the pH at 13 or greater with sodium hydroxide for a period of
three hours.
Next
slide, please. Okay. Now, we've finished with the pretreatment,
whether it be for acid bone gelatin or lime bone gelatin and the rest of this
will be common to both of these types of gelatins. Now, we extract the gelatin.
This is where we've wetted the gelatin, we've hydrolyzed it, now we're
going to actually pull this, extract this out of that ossein particle to
produce the gelatin.
We
use demineralized water. What you're
seeing up there is a typical gelatin extractor. We do a series of extractions.
I said 4 to 6 depending on the plant and the company, the way they do
that. But the initial extracts are done
at a lower temperature, and what you will get out is a material that typically
has a higher molecular weight, a higher viscosity, a higher bloom strength.
As
you go to subsequent extracts, that material will become more degraded. It will have a longer profile of treatment
with time and temperature. And those
ending extracts will conversely have higher collagens, lower molecular rates,
lower viscosities and so on and so forth.
So the temperature range is from about 120 to 200 as you go through that
series of separate gelatin extracts that you are pulling out. The conditioning time for each extraction
ranges from 1 to 6 hours and it's 4 to 6 extracts.
Next
slide, please. When that extract comes
off, it's a typical, very dilute solution somewhere in the range of about 4 to
6 percent. So you're saying to get to a
dry product, we got to pull a lot of water out of here as well. So we have initial filtration, this is a
U.S. type filter, vertical leaf type filter.
It's precoated with diatomaceous earth and cellulose. And that basically is to give us initial and
improvement in the clarity. The
solution will also go on to ion exchange.
We want to protect these ion exchange collagens.
Could
I have the next slide, please? So
you're looking here at an ion exchange battery. You see three columns in the forefront and three in the
background. Those are batteries of
cation in that exchange columns. Of
course, the objective here is to deionize this material, depending on whether
it is pharmaceutical or photographic.
It gets more exposure to those columns depending on what is needed.
Primarily,
the cations we're removing are calcium magnesium and iron. On the anion side, it would depend on the
acid that we were souring the material with before we extracted it. And sometimes we use hydrochloric and
sometimes sulfuric. So those would be
the primary anions that would be removed under those conditions. And the finished product from an ash
standpoint would be somewhere between .1 and 1 percent, depending on the
product that we're making.
Could
I have the next slide, please? Now, we
begin to remove water, and we do this by using evaporative means
initially. So we have this 5 percent
solution that we're going to drive up to a 15 to 25 percent concentration. The evaporator you see there in the picture
is a triple effect plate and frame type evaporator. The output temperature is not too high. It usually runs about 125 to 130 degrees on the average. Basically, a temperature that will just make
sure the gelatin doesn't gel up in the production plant.
Could
I have the next slide? Then we have
another filtration. We heat it
again. We've concentrated that
material, so there is more particulate becoming apparent, in certain cases, and
then there is a chance that you may get some coagulated protein, so we have
another clarification step here. The
medium we use are exactly the same in the prior filtration cellulose and
diatomaceous earth, but we use a plate and frame pressure filter. The viscosity of this solution is increasing
now as we move along in the process, and this is what requires a completely
different configuration for filtration.
Could
I have the next slide, please? Then we
take the opportunity to adjust the pH, at this point. The final pH targets of the finished product are usually in the
range of 5 to 7. At this point, it's
usually just a fine adjustment and most typically it's done with sodium
hydroxide.
Could
I have the next slide? Then we do our
final concentration with evaporative means.
Again, this solution is becoming quite viscus, so we're concentrating
our thick, what we call at this point, our thick gelatin liquor. This is an example of a double effect plate
and frame type evaporator as well. And
the concentration here will be a fairly broad range here from 25 to 50 percent,
and this is because, I talked earlier about your initial extracts are much
higher viscosity, so you only will be able to drive those up to about a 25
percent. However, the latter extracts,
which have a much lower viscosity, you're able to drive those up to a much
higher concentration level, and that's what is done.
Next
slide, please. Then we go through a
sterilization step at the end of the liquid phase. After this, we're going to be going into a more solid mode with
the gelatin production, so this is our last opportunity to do something with
the liquid phase. So we use direct
steam injection. We use a temperature
that ranges anywhere from 138 to 149 C for 8 to 16 seconds, and this is
primarily to ensure the product, hygiene of the product.
Next
slide, please. Then we're taking
another tack here in terms of drying the gelatin. We're beyond evaporative means, so what we do is to increase the
surface area, then able to dry this material, we cool it down from about 120
down to about 70 degrees where the gelatin actually sets, starts to set, and
this is down with a glycol cooled heat exchanger. Then it is extruded out through these perforated heads to form
these noodles, which will range in size from under 2 feet long and about an 1/8th
inch thick, and they are deposited on the front end of a dryer, which is in the
next slide.
These
dryers are typically about 12 feet wide and about 150 feet long. The air quality we use is heated, dehumidified
and filtered air. The object is to
produce a stable product. It has very
low water activity. Typically, it has
10 to 12 discrete zones with different temperatures. There's a gradient that ranges from about 80 to 160 degrees
fahrenheit that goes across that entire dryer.
It takes about like 2 to 3 hours to get through this system, and the
final moisture content of the gelatin product is about 10 to 12 percent.
It's
a very touchy process. It's very easy
to melt the gelatin. If you try to dry
it too fast, you know, with too much water, the melting point is lower and it
is going to melt down or you can get case hardening. It's a very delicate process drying this gelatin effectively.
Next
slide, please. Then we do a milling
after the drying and our size is typically 8 mesh. That's our kind of working mesh size. We can do a variety of mesh sizes in the finished product, but
most of our intermediate products we're producing these intermediate extracts
that we use to do our final finished blending, and it's typically about 8 mesh.
Next
slide, please. So as these individual
extracts, whether it be 4 or 6, come off there, they are separated on the dryer
as discrete extracts. Those individual
extracts from daily production are individually blended to make sure that there
is no lack of homogeneity as that material is processed across that dryer. So we blend those with homogeneity. We sample those materials, as intermediate
product, and those that go in the dryers are weighed and go into storage as
intermediate product for future blending and mixing.
Next
slide, please. So there is our
inventory that we're building up with our daily production, and then based on
the specifications of our customers, we build mixes and we formulate mixes with
these individual extracts that we have been producing. These are much larger blends. Some of these are 10, 20, 40,000 pound
mixes, so now we have a high capacity blender that allows us to put those
together.
Many
times we'll make a much smaller small scale mix to make sure that we can blend
it properly, particularly if it's a new product. We can hit the specification before we go to the large scale
blend. So sometimes there is a series
of analysis that we've done it two or three times before we finish off the
finished product.
Next
slide, please. And then we provide that
product once we are ensured that it meets the specifications of customers. We'll package that up using drums, FIBCs or
small bags and then it is off to the customer.
I
hope that has given you a quick -- I had to go through that rapidly. There is a lot of information to cover
there, but you've got that in your handouts there. So I hope that was useful and I would be glad to entertain any
questions you have. And I also would
like to invite you to come out to see our facility in Sioux City, Iowa if you
would like to see first hand how we make gelatin.
CHAIR
PRIOLA: Yes, Dr. Bracey?
BOARD
MEMBER BRACEY: Yes, I have one
question. You said in the cation
exchange process that you treat the product in a different manner depending
upon the end use, i.e., photographic versus other. So, in essence, that suggests that there is the potential for
control.
DR.
DUNN: That's right. That's right. I mean, there are certain types of food products where you may
not go through the columns at all. I
mean, it depends on the ash content.
Typically, the ash if it was unprocessed, it could be as high as 2
percent, okay. In some cases, there
would be no need. And it would get very
sophisticated with the photographic realm whether you are interested in anions
and cations, you go through a cation and bypass an anion or you may go through
a secondary column.
You
know, we have a battery with three columns of each type. Usually, one is a lead column, lag column
and then there is a regenerate one under regeneration. So there is a variety of ways to go through
that ion exchange system, depending on what the specifications of the customer
are. You might have a food customer who
says well, ash is less than 2 or you might have a photo customer and it has got
to be between .1 and 2.5 or .1 and .25 or something like this. There is all kinds of variations on the
thing in terms of exposure to ion exchange.
CHAIR
PRIOLA: Dr. Bailar?
BOARD
MEMBER BAILAR: I understand from Dr.
Chiu that it is the processors who are responsible for the safety of
supplies. How is that monitored or
enforced here and abroad?
DR.
DUNN: You're talking about the supply
of our gel bone?
BOARD
MEMBER BAILAR: Right.
DR.
DUNN: Okay. We audit our suppliers.
One of the things that makes it a little bit easier here in the States
is we only have a few. We basically
have -- it depends on the company.
Between the two companies, I think, we have five or at most six
different suppliers. So it's not an
unmanageable deal to go in and audit these customers on a regular basis. We also know that USDA is in these
plants. They help us with this. As a partnership, they are in there auditing
all the time.
For
example, when we worked with the USDA because of these European regulations to
start taking our SRMs, back in 1998, they worked with us to do that, to go in
and validate those procedures and so on.
So we have an ongoing program in that respect and we work with the USDA
sometimes to do various things as well.
BOARD
MEMBER BAILAR: What about foreign
supplies?
DR.
DUNN: All of our suppliers here in the
United States, everything we source is here in the United States right now.
CHAIR
PRIOLA: Can you remind me, you said there
were Type B and Type A --
DR.
DUNN: That's right.
CHAIR
PRIOLA: -- process and the Type A is
acid?
DR.
DUNN: Type A is the acid. Type B means base.
CHAIR
PRIOLA: Right. And why do you choose one of those others?
DR.
DUNN: Like I said, we do very little
Type A. I mean, very little. We're talking probably less than a couple
percent, something like 2 to 3 percent, and that's all directed to the
pharmaceutical capsule industry, and there are reasons for that. Because of the way we process this material,
the ratio of viscosity bloom and the ratio of viscosity to concentration is
very different. We can acquire a very
low viscosity concentration ratio with this process for acid bone.
And
sometimes those customers who make the capsules require that they have a higher
concentration. And the limit usually is
viscosity. So if they can get a gelatin
that has a lower viscosity to concentration ratio, that allows them to bring
more gelatin into that capsule, and sometimes in the soft gel, it depends on
the drug fill and what is going on there, that can be very important. So it's very important for a number of
applications in the soft gel area.
CHAIR
PRIOLA: All right. So even though it's a small percent of the
time you do this process, most of it goes to the pharmaceutical industry?
DR.
DUNN: That's right.
CHAIR
PRIOLA: Then the sodium hydroxide
option, the base treatment, you said that's under review. Is that to see how that might effect --
DR.
DUNN: That's right. That's under review for acid bone. The most important thing it's under review
by our customers, and they are currently evaluating that to see if there is not
any other shortcomings of the fact that the sodium is there as opposed to the
calcium from the lime.
CHAIR
PRIOLA: Does it seem to change the end
product at all?
DR.
DUNN: From our prospective, it doesn't,
but that's why we're relying on the capsule manufacturers to do their full
evaluation and that's what we're looking for.
Okay. So we can do it. It's easy for us to do. It's not a problem for us to do that.
CHAIR
PRIOLA: Dr. Khabbaz?
BOARD
MEMBER KHABBAZ: Yeah, I have a question
regarding the bovine bone sourcing practices.
You said since 1998, you have been removing the specified risk
materials, except for vertebrae.
DR.
DUNN: Yes.
BOARD
MEMBER KHABBAZ: Why that exception and
is it still practiced?
DR.
DUNN: That's a very difficult thing to
do, and there is really up until recent times there has been no
requirement. There are EU regulations
now developing and that's why there is concern there that that may be a
requirement coming into place as early as the end of this year. We're not sure how this is going to roll
out, so we're looking at this strategically.
Right now, there is not a requirement, but there is a big hurdle there
in terms of industry's ability to do this.
This
will cost us more money. It will reduce
the amount of bone available. Right
now, if you take the vertebrae and take it somewhere else, you reduce the
quantity right there by 25 to 50 percent.
And then there will be certain facilities that will just not be able to
do this with the equipment they have.
They won't be able to make this change without investing new
capital. But anyway, the prices we are
seeing now, you can get this material, small masses of this material now, but
it is going to cost you 50 to 100 percent more than the traditional. So, I mean, nobody wants to go there unless
we have to. It's going to be very
costly for us, our suppliers and our customers.
CHAIR
PRIOLA: Okay. Thank you very much, Dr. Dunn.
DR.
DUNN: Thank you.
CHAIR
PRIOLA: I think we'll move on to the
next speaker. It will be Mr. Schrieber,
who will describe the European manufacturing processes for gelatin.
MR.
SCHRIEBER: First slide, please. I would like to thank you, Dr. Priola, this
Committee and the FDA for the opportunity of presenting on behalf of the
Gelatin Manufacturers Association, GME.
Again, details about raw materials sourcing and the bone gelatin
manufacturing practices in Europe. My
name is Reinhard Schrieber. I'm the
chief manufacturing officer operating GELITA Gelatin Group. I'm 36 years in the gelatin business, and I
have served at European Gelatin Association for many years as president,
chairman of the regulatory committee and the chairman of our BSE Steering
Committee.
After
my American colleague, Mr. Dunn, has already substantially presented the
details of the bone gelatin manufacturing process, I would like to go only
relatively shortly into this issue. The
manufacturing processes in general and although the bone gelatin manufacturing
processes in particular are very similar to each other, not only in the U.S.
and Europe but all over the world. The
main differences which can be noticed between the continents are related to the
safety status of the raw material and the sourcing systems in place.
This
is why I like to focus more on these topics, whereas I would like to try as
well to connect the connections and the conditions of our study to those
existing in reality.
Next
slide, please. GME members have taken
several voluntary steps to ensure the safety of the raw materials. Long before the emergence of BSE, the
European gelatin industry has decided to use, and this applies for all types of
raw materials, only raw material coming from healthy slaughtered animals and
released for human consumption, regardless of whether this was mandatory or not
in different member states. So we don't
use any materials from fallen or sick animals.
So
traditionally, no material from fallen animals have been used by European
manufacturers. The three bones gelatin
manufactures in Europe have never used UK bones, but when BSE in the UK became
evident, they confirmed immediately in writing not to use UK bones. After the condition of BSE to humans was
detected, the GME members committed themselves to stop the use of skull bones,
the target which was reached in 1997.
This was further followed by the complete removal of spinal cord by
European meat packers only on request of the European gelatin industry.
In
parallel, our industry started to replace European bones to a certain extent by
imported bone chips, mainly from the United States, but also from other
countries outside Europe. In 1999, the
European gelatin industry was able to convince its suppliers to remove
vertebrae from bovine bones of all ages, which again was more than European law
required.
Next
slide, please. As I stated before, on
top of our European sourcing of our demand for bovine bones can only be covered
with additional imports from different countries. So we always force our suppliers in GBR II countries to
voluntarily take measures in order to increase the safety of our raw materials. GBR II country means that there are so far
no BSE case detected and the European has assessed that it is unlikely that
there will be a case, but it cannot be excluded.
The
U.S. is and Canada has been until recently GBR II countries. Together with our American colleagues, we
implemented the removal of spinal cord, also in the U.S., and one year before
we succeeded in doing so in Europe, we had forced our suppliers in India,
Pakistan, Nigeria to remove the vertebrae as a precautionary measure.
Next
slide, please. Most of the measures
which we had already implemented became mandatory by regulation in Europe some
years later. On top came the postmortem
rapid testing of all cattle older than 30 months. Furthermore, the removal of vertebrae as requested now by law
only for animals older than 12 months, but again in the bones we use in Europe,
there are no vertebrae in at all. So in
practice, the vertebrae is removed from all cattle in the European Union if the
bones are intended to be supplied to the gelatin industry.
I
assume that you are aware of all those regulations presented to you, I think,
by Dr. David Asher in February of this year.
With gelatin regulations, the EU fixed raw material sourcing conditions
and certain safety relevant procedures to all kinds of food grade gelatin. This has been presented to this Committee
two years ago by my colleague, Dr. Scheigas.
Those requirements are in line with the new study conditions, and our
regular intervals controlled by public veterinarians responsible for the supervision
of our plants, although the FDA has made audits to the gelatin bone
manufacturers in Europe two years ago, they went to all plants.
Next
slide, please. Because of the steps
taken by the industry, there was always only a very little chance that BSE
infectivity could be present in the raw materials used to produce
bovine-origin. To date, due to
additional more recently implemented controls like the postmortem BSE testing
and the careful removal of all SRM, it is almost impossible for highly infected
material to enter our supply chain.
Next
slide, please. As with any process and
systems, there is a certain possibility of error. What could happen, for example, animals with very low infectivity
might not be detected by the rapid BSE test.
But they are considered today as to posting no risk to human
health. The surveillance systems in
place might not be adequate in all countries.
The removal of SRM may not be done perfectly. The infectivity of bone marrow has not been finally
clarified. Based on our experience, we
believe that those risks are low, but they are not negligible. They will be quantified by the Scientific
Steering Committee of the European Union and then used in the coagulation of
the quantitative risk assessment, which is currently under development.
Next
slide, please. Last year, more than 9
million normal slaughtered animals were tested on BSE within the whole European
Union, including the UK. And 287
positive cases were found, which gives a ratio of 1 to 50,000. But our tests which had been done and our
study has assumed that all animals used were clinically infective. Supposing that the removal of SRM is not
effected perfectly and that those impurities may not be detected by the gelatin
industry when inspecting the incoming fresh bones, some might enter the process. Again, our tests and our study have assumed
that the bones from all animals contained the food quantity of infective spinal
cord and dorsal root ganglia. Well,
this gives a huge safety margin between the study conditions and reality.
Next
slide, please. Here again, the major
production steps applied during the commercial and the study manufacturing
processes, most of them have already been described by Dr. Dunn. All plants in Europe are ISO 9000 certified
for the quality management and they apply the HACCP principles. The combination of those is about equivalent
to GMP. FDA audits have been
successfully conducted in all European bone gelatin operations two years ago. And a further round of audits is scheduled
for the end of August and early September this year.
It
has to be noted that SGS and independent institute specialized in quality
certification carried out a validation audit.
And each of the bone gelatin plants of GME in Europe and there are no
known GME bone gelatin plants in Europe, and by these inspections all processed
parameters of our study design have been validated against minimum production
conditions in place in those plants.
Just
to clarify what this means, minimum conditions. In certain plants, for example, a higher concentration of the
hydrochloric acid or a longer liming time might be applied by one or the other
manufacturer compared to the conditions of this study. But we used in our study the minimum
conditions applied at least by all manufacturers.
Next
slide, please. One of the differences
in Europe compared with the rest of the world is the fact that in Europe bone
gelatin manufacturers have their own bone degreasing plants. In other countries, like the U.S.,
degreasing is part of the meat packers work.
In the Far East, for example, it is effected by independent specialized
companies. As mentioned before, only
bones from healthy slaughtered animals released for human consumption following
audit and postmortem inspection are collected from the meat processors, who do
then later the deboning of the carcasses.
In
the U.S., slaughtering and deboning is done normally at the same premises. In Europe, we have very often different
locations. So this means that the
carcasses of the animals are transported to a sausage manufacturer, to a meat
packer at a different place and during this transport, the bones are still with
the carcass. Only the SRM, the spinal
cord, the heads are gone, spinal cord is out, but the bones are still with the
meat.
The
incoming uncrushed bones are then inspected by the gelatin industry on sorting
belts for extraneous materials, including potential SRM contamination. Then the bones are crushed to small chips of
about 5/8ths of an inch, this fingernail size. Then the bones -- this means after crushing
that we have a big surface. And for
example, with the hollow long bones the inside would as well become an outside.
These
small bone particles are then degreased by hot water in a continuous flow
process at approximately 185 degree fahrenheit of an average period of about 20
minutes in equipment with high education.
This mix of water, temperature and movement separates fat and soft
tissue from the solid bone particles.
The little ones are then separated by sieves and cyclones, dried with
hot air, but the surface temperature of the bone particles will stay below 150
degrees fahrenheit to avoid degradation.
Then they are sieved to remove fine particles and stored in silos.
Next
slide, please. Demineralization to
remove the phosphates from the bones is carried out at the same conditions like
in the U.S. in a conduct current system.
The total treatment is about 4 days with hydrochloric acid of 4
percent. The remaining protein matrix
of the bones is called ossein.
Next
slide, please. To cut the cross veins
of the collagen acid or alkaline can be applied. This was addressed just before.
For a small portion of the total bovine bone gelatin production, it is
about 2 to 3 percent for special pharmaceutical soft gel capsules. The ossein is treated again for 24 hours
with sulfuric acid at the low pH and after some washes, the gelatin can be
extracted at a pH between 2 and 3.
So
standard bovine bone gelatin is normally extracted at a pH between 6 and
7. And the ossein is treated before the
saturated or over saturated lime solution for at least 20 days. As you have heard, the pH of this lime
solution, which is replaced several times during the process, is around pH
12.5.
Next
slide, please. To make sure that acid
bone will be as safe as lime bone, our industry looked into an alternative
process which would include an alkaline pretreatment, but without working the
special physical and chemical properties of this pharmaceutical as in bone
gelatin. Based on the knowledge that
after the bones are crushed potential infectivity would sit on the surface of
the bones and not inside the bone matrix, we assumed that a short time
treatment of about 2 hours with .3 molar sodium hydroxide solution should be
enough to inactivate infectivity if this pH is kept at 13 for this time.
Our
study results have shown that this treatment is very effective. But our study has also shown that gelatin
made by the traditional acid bone process did not show any detectable remaining
infectivity, which means there is a demand for this type of gelatin is still
very rare. You've heard that we are
depending, of course, on our suppliers to do it or not to do it.
Next
slide, please. During extraction of the
pretreated raw material, several single extracts are collected, each with
different physical properties due to an ongoing hydrolysis during the
extraction. It has to be stated that
due to the different requirements of the gelatin using industry, quite often
photographic, pharmaceutical and food grade gelatins manufactured from the same
raw material batch in sequence. Also,
Eastman-Kodak is manufacturing some pharmaceutical and some food grade gelatin.
This
means that all gelatin of one production day, including the photographic
gelatin, have to comply with the regulatory requirements for food and
pharma. When talking about food and
pharma, one has to keep in mind, as well, that the same capsules might be
filled today with nutritional products, being food, and tomorrow with Rx drugs.
Next
slide, please. For further
clarification, the diluted gelatin solution is filtered by different types of
equipment and filter media in the ossein and ion-exchange columns and
concentrated in the apparatus.
Next
slide, please. So final concentrated
gelatin solution is sterilized by direct steam injection. The temperature is at 4 bar. The pressure in the liquid phase, which is
very important, is a minimum of 280 degree fahrenheit and the temperature stays
for at least 4 seconds.
Next
slide, please. Finally, the sterilized
gelatin solution is chilled to set and then dried with purified and conditioned
air on belt dryers. Each production
batch, which is a single extract, is then tested on physical, chemical and
bacteriological properties. According
to customer specification, different production batches are then dry
blended. The final blends are again
tested under compliance with regulatory and customer requirements and then
released for shipment. These are the
common processes applied by the European industry.
Next
slide, please. There is one special
process which is done by only one company in Europe to manufacture gelatin with
low gelling strength for limited applications.
The degreasing is done of the bones in the common way, but then the bone
chips are autoclaved for at least 20 minutes under 3 bar pressure and 270
degree fahrenheit. After the
autoclaving, bone chips are rinsed with salt water. A certain quantity of gelatin goes into solution.
After
this gelatin solution is taken out, autoclaving at lower temperature and
shorter time is repeated several times.
Then these different extracts are collected, flocculated, ion-exchanged
and evaporated, drying, testing, blending, retesting and shipping is effected,
like with all other gelatins. Low
gelling strengths, the gelatin is used only for certain applications, and the
Committee members might remember that two years ago at this meeting, we already
explained that the main application is a confectionery licorice, although this
process has been successfully simulated during our study.
Next
slide, please. What are the conclusions
which we have drawn from this review presented here? So commercial mineral manufacturing conditions are reflected by
the GME study conditions. The GME
plants and process parameters have been validated for conformity against the
study design. The inactivation results
of the study, which will be presented next, are therefore fully applicable to
the practical gelatin manufacturing processes.
The study demonstrates the ability of the gelatin manufacturing process
to remove and inactivate infectivity even under conditions in which raw
material contain unrealistically high infectivity levels.
Last
slide, please. So safety of European
bone bovine gelatin is established on two principles. The safety of the raw material as required by GME practices and
EU law and the safety of our manufacturing processes as demonstrated by the GME
study. The Scientific Steering
Committee of the European Union has concluded based on all these principles, in
it's opinion, on the safety of gelatin that the risk is close to zero.
Madam
Chairman, Committee, that concludes my presentation. I would like to thank you and the Committee for your
attention. Thank you.
CHAIR
PRIOLA: Okay. Thank you, Mr. Schrieber.
Are there any questions?
Okay. Thank you very much. Our schedule says there is a break, I
believe, after Mr. Schrieber, so we can adjourn and return at 10:00, so that's
about 15 minutes from now. All
right. Thank you.
(Whereupon,
at 9:42 a.m. a recess until 10:03 a.m.)
SECRETARY
FREAS: We're going to go ahead and
resume the meeting.
CHAIR
PRIOLA: Okay. I would like to go ahead and get started. Dr. Hogan had a question for our last
speaker, Dr. Schrieber, that he would like the Committee to hear the answer
to. So, Dr. Hogan, do you want to?
BOARD
MEMBER HOGAN: Mr. Schrieber, I asked
just after our last talk about how the meat processors were audited, in terms
of providing safety of the raw materials to the gelatin manufacturers. Could you address that, Mr. Schrieber,
please?
MR.
SCHRIEBER: Surely. The standard procedure in Europe is that in
every slaughter house, every meat packing operation there is a public vet
present all time, every day as long as this operation works to supervise that regulation
is followed, removal of SRM is done and so on.
And besides this, the gelatin manufacturer are auditing their suppliers
on a regular basis, normally once a month or every two months, again inspecting
as well the commercial documents about where the animals have been sourced,
because commercial document which is required as well by law. So there's a double-fold. But the main thing is that the public vet is
present all day, all the time. Thank
you.
CHAIR
PRIOLA: Okay. Thank you, Mr. Schrieber.
We'll go on to our first speaker for this later morning session. That's Dr. Robert Somerville, who is going
to discuss the GME validation studies on bone gelatin.
DR.
SOMERVILLE: Okay. Thank you, Madam Chairman. It's a pleasure to be back in the USA where
I've spent quite a few happy years working a couple of decades ago. My task is to describe to you the actual
validation studies that were performed in three labs actually over several
years. There were several people
involved and I want to mention them.
First, Ad Grobben is perhaps the most important one of them all, because
he, as an employee of gelatin, which was a member of GME, actually performed or
was participating in all three studies in Edinburgh, in Holland and here in the
USA in Baltimore.
Phil
Steele, actually I should say that, I know a consultant to GME and is present
in the audience and I hope will assist in any different questions you might ask
me later on. Phil Steele is a
technician in my group and he assisted at not only in the work he did in
Edinburgh, but also in Holland to assist in the experiments there.
David
Taylor was my predecessor in running the inactivation group, and he initiated
the studies that we're about to describe and collaborated in setting up the
whole thing. He again is here in the
audience. I inherited the work from
David and responsibility for the work when David retired in 2000, so it's my
duty to report the results, but all the hard work was done before that.
The
work I'm specifically going to concentrate is on the Neuropathogenesis Unit,
which is part of the Institute for Animal Health in Edinburgh. It was funded by GME with further support
from the European Union. I should also
say that at the end of my presentation, I suggested that Bob Rohwer, who
performed the Baltimore studies, spend a few minutes describing the work that
was done in Baltimore.
The
next slide, please. I thought it would
be helpful to describe the basic mechanisms of TSE inactivation first, and
there are three ways in which inactivation or removal can take place. The first is through some form of
destruction through combustion, incineration, oxidation with hypochlorite,
hydrolysis of extreme pHs or with very high concentrations of highly effected
proteases and radiation can have an affect at very high doses.
Next
section, please. What possibly concerns
us mainly today is denaturation type of processes where materials hydrated, in
particular, will have a degree of inactivation effect and exposure to
chemicals, such as strong detergents or chaotropes, can also have an effect.
Next. And we have to look at treatment
variables. There are several biological
parameters that we must consider. The
strain of the TSE agent is particularly important and I will illustrate that in
a couple of slides time. The PrP
genotype may well be important, and we have to consider that. The tissue and the state in which the tissue
is presented in the experiment are also important. We have to consider physicochemical parameters such as heat temperature,
pH and the kind of chemicals that one uses.
And finally, the dynamics and kinetics of the reaction have to be
considered, the time, concentration of any chemicals involved and the
temperature are particularly critical.
Next. Okay.
This shows a slide of some data that was originally published in 1983 by
Kimberlin, et al, where TSE infectivity from two TSE strains was heated for
various lengths of time shown on the axis.
On the Y axis is the titre that was recovered after these
treatments. Two strains were used, as I
say the 22A strains and the 139A strain, and you can see that there is a lot of
rapid reduction in the amount of infectivity present, first. Then a plateau. So the reaction is biphasic with respect to time, and there is
little effect of time after initial exposure.
The
second point to notice is that was a strain difference, so the 22A strain on
this particular example is much more resistent to an activation than the 139A
strain.
Next. Now, in this slide, we're looking at what
happens when we heat at a constant time, 30 minutes, with a range of
temperatures, and what we can see here is that there is little reduction in
infectivity to start off with until we reach an inflection point, and then the
amount of infectivity drops rather rapidly, and that happens for both the TSE
strains that we're looking at here. But
you can see that the inflection point for these two strains differs, so that
for 22C, it's rather thermolabile, which might be a surprise to some. In fact, this temperature which starts to
inactivate is only about 70 to 75 degrees centigrade.
With
22A it's higher, about 97 degrees. But
we haven't specifically done experiments comparable to this BSE or BSE derived
strains, although I'm hoping to do them in the near future. But from the data that we have available, we
think that BSE derived strains are even more resistent to inactivation than the
22A strain here in red, which is the more thermostable of the ones we have
seen. So we can say the inactivation
process is biphasic with respect to temperature and dependent on
temperature. TSE strain, and I
mentioned the hydration state, and I'll come on to that in one moment.
Next
slide. Okay. This slide shows the effect of hitting again at 126 degrees
centigrade for 30 minutes autoclave, three strains of TSE, and you can see with
the 22C strain that all infectivity shown in red has been destroyed. The blue shows the starting titres. The two different blue bands are indicative
of two different PrP genotypes that the TSE strains were passaged in, and there
is no effective PrP genotype in this experiment available.
With
ME7, we cover both the types, a little infectivity, but with 301V, we cover a
lot more. Now, 301V is important to the
rest of this talk. 301V is the most
thermostable TSE strain that has been derived from the passage of BSE through a
particular strain of mice, the VM strain of mice. And it has certain advantages to these studies. Notably, it is very high thermostability,
and that makes it a greater challenge to the studies that we are performing.
On
the right hand side of the panel, you can see a different experiment where
material was heated in a dry oven to 200 degrees centigrade for either 20
minutes or 60 minutes. And I think the
contrast between what happened in the autoclave and the dry oven is really
quite remarkable. We get much less
reduction in infectivity and we've lost our strain differentiation. So there's no strain difference in the
results. And also material survives the
dry oven much better than it does in the autoclave. So that emphasized the point about hydration status. I think if we dry out infectivity, we make
it much more resistent to inactivation.
Can
I have the next one? Okay. This is an experiment where we have combined
temperature treatments with a range of pHs.
I don't suppose you can read this, but each line represents a different
pH from pH 7 up to pH 12 with three strains of TSE again, 301V, ME7 and
22C. And the point is to say that with
301V, in particular, we got very little reduction in the amount of infectivity
up to 100 degrees. Certainly up to pH
of 11.
We
didn't measure what happened at pHs greater than 11, whether we were getting
any reduction infectivity at pH 12 up to 100 degrees, but at 60 and below there
was very little reduction in the amount of infectivity recovered there. You do start to see, in effect, that pH 12
with the more thermolabile strains ME7 and 22C. So the suggestion is that high pH acts synergistically with
temperature when TSEs are inactivated.
Can
I have the next slide, please? So on
the left you can see a list of the things that I have been showing on all
previous, three or four slides, and results and conclusions. Thermostability is an intrinsic property of
TSE agents developed to kinetic mother which I'm not going into today, and so
forget about the rest. Thank you.
Next
slide. Okay. I want to move on now to reduction of risk of TSE infectivity in
gelatin. The challenges that we face,
there is very high resistent to inactivation, and the resistance increases on
drying up infectivity. There are
several available approaches. We can
remove by filtration, for example. We
can denature with heat and high pH or we can use at very high pH, we can get
hydrolysis of infectivity.
Looking
specifically at the risk reduction steps that are available in gelatin
manufacturing, the sourcing of bones, which Mr. Schrieber has just described,
is important as practices in precleaning the raw materials. I'm not going to discuss this. The standard gelatin extraction methods are
thought, were thought to be effective, and that is what the valid study of it
we've been involved in is designed to test.
And then the sterilization steps are steps which may specifically move
TSE infectivity and, of course, other contaminants.
Next
slide. Now, this slide shows the
results from the very first studies that were performed in the gelatin
manufacturing process. What was done by
Inveresk was to take any 7 grain homogenate and look at two components of the
process, either treating with hydrochloric acid, the liming step or the
combination of the two. The reduction
in titre after exposure to the hydrochloric acid was about 1 log, 1.2 was
measured. So that's 10-fold roughly.
Exposure
to lime for 20, 45 or 60 days resulted in a reduction in titre of about 2 to
2.3 logs. And you can see that even
after 60 days, these values are very similar.
So there was a small reduction of about 100-fold, but the time of
exposure had new extra effects. And the
combined treatment results in the reduction of nearly 3 logs, but you can see
that adding these two values together does not come to 2.8. So there isn't complimentary effect, but the
treatments are not completely out of it.
Can
you give me that slide, please? So
there is a reduction in infectivity titre measured by the acid and alkali in
combined treatment of any 7 homogenate.
The combined treatment is more effective than either single treatment,
but they are not titre, and time of exposure to costs in hydroxide does not
effect infectivity titre. And these
processes were not representative of the actual process involved in the plant.
There
is another study by Manske, et al, which showed that there was removal of
proteins under industrial degreasing conditions. These initial studies led to the desire for more systematic
studies to be performed.
Next
slide, please. As I've already
indicated, there was several experiments performed. In Edinburgh we performed four experiments, two alkaline
treatments using two TSE strains, the 301V strain, which I have described, also
the 263K strain, which is a hamster-facade strain, which we believe is
reasonably thermostable, but may not be quite as thermostable as 301V.
We
also looked at an acid process and we tested the addition of an NaOH treatment
in the acid process. Mr. Schrieber has
described the Dutch heat and pressure method and an experiment was performed in
the Netherlands to look at that process.
And as I say, Bob Rohwer will describe the sterilization filtration
experiments later.
Next
slide. Okay. The rational of the experimental design. The TSE source is a high titre BSE derived
model. It's thermostable. It's readily assayed in experimental
mice. We feel that the total titre is a
likely BSE contamination event during industrial processing the gelatin, as Mr.
Schrieber has already suggested. Short
incubation periods, but we have to be aware that we occasionally see very
extended incubation periods after heat treatments. And so we kept the mice under observation for up to 600 days.
The
limits of detection depend on concentration of the sample and the toxicity of
the sample. We cannot inject material
that is toxic, obviously, to the mice.
So sometimes dilution factors had to be included so that we could inject
the mice and not limit the clearance levels that we can measure. However, we feel that near optimum
demonstrate clearance levels are demonstrated from this model.
The
scaled down to simulate typical gelatin manufacturing conditions was performed
by Ad Grobben from earlier and that was reviewed by an international panel
prior to initiation, and as already indicated, Ad Grobben is here to answer
specific questions on that matter. And
the quality of gelatin was checked as the experiments proceeded and again I can
address those questions.
Next
slide. Okay. So this is what was done.
The raw materials were 1.5 kilograms of fresh crushed bones and 500
grams of intact calf backbone, spiked with approximately 10 grams of TSE
infected grain homogenate. Half this
back was injected into the spinal column and the remainder smeared onto bones
and dried onto the surface, and the backbone was then sawed into pieces. There was a degreasing process where the
bone chips were washing at 85 degrees centigrade to remove soft tissue and fat
after the spike had been added, and then dried in the hot air at 120 degrees
centigrade.
Then
the demineralization step was performed.
The bones were soaked in hydrochloric acids of increasing
concentrations. The ossein, of course,
remains as already described. Then the
liming process, the ossein was exposed to saturated calcium hydroxide of pH
12.5 for the minimum of three weeks, and then neutralized. On the acid treatment left over night, also
a pH 3 and then washed in water. The
NaOH treatment, which is included in the acid experiment, one acid experiment,
the ossein was exposed to .3 molars of sodium hydroxide pH 13 for two hours.
Then
the extraction process ossein was stirred gently with water at temperatures
from 60 to 90 degrees to a final gelatin concentration of 2.8 percent. And then purification steps were performed,
depth filtration, ion-exchange, heat sterilization and drying, and all steps
were designed to accurately represent the conditions of the industrial process.
And
it should be pointed out that in the larger process we used indirect heating,
but in the industrial skill process, of course, direct steam injection is used.
Could
I have the next slide? Okay. The spike, as I've already indicated, we use
the 301V strain in three of the four experiments, and we use it because it is
the most thermostable TSE strain tested so far, and it also is BSE
derived. We actually titrated the spike
on three separate occasions. We
actually had two spikes, Pool 1 and Pool 2, and you can see the values are very
similar in all three titrations that we performed with a value of about 7.7 in
each case.
And
as I've already mentioned, all clinically negative animals were observed for at
least 600 days, and then we examined the brains for any evidence of
pathological lesions of TSE infection afterwards. And all positive clinical cases were confirmed by pathological
examination.
Next
slide. Okay. Some results. So this is
the first experiment where the bone was spiked with 301V. The steps were performed degreasing,
demineralization and DCP, the dicalcium phosphate, which is a byproduct of the
gelatin manufacturing process, was also tested for residual infectivity and we
find little. The extract sample after
the liming initialization extraction had a little bit of infectivity here, and
you can see the individual numbers on the left, and that calculates, according
to the Carver Method, to titre of less than or equal to 101.8 ID50
per mil.
I
say less than or equal to, because if you use the Carver Method, you have to
make it -- and you've got incomplete groups at either end of your dilution
series, you have to make assumptions about what happened in that group. So we don't have a 10+1 group,
but we assume to get the number 1.8 that that value, all the mice would have
gone down the 10+1 dilution.
So the number over here is the total recovery calculated against the 10
gram spike that was used. So we got
from total infective load to 108.7 to total recovery of 10.5.
Then
the sample was taken through the filtration ion-exchange in concentration steps
and the sterilization steps, and a sample was then also measured for
infectivity, and no infectivity at all was recovered. And in this case, what these data say is that we couldn't detect
anything. We don't know what would have
happened if we had been able to inject a more concentrated sample again. So again, we can only say this is the limit
of the clearance that we have achieved.
So the total recovery is less than 103.8 starting with the 108.7.
Okay,
next slide, please. Okay. So this is the second experiment in the
alkaline process where we used the other strain, 263K, and I will go through
this a bit quicker. The total infective
load is 109. We recovered a
little infectivity again and the DCP, the dicalcium phosphate, and we also
recovered a little bit of infectivity in the extract sample totaling out to a
total recovery of less than or equal to 104.3.
Next
slide. The acid process here we again
had a spike which had a total infectivity of 108.8 and following the
steps of degreasing, demineralization, then the acid treatment and extraction
we had a recovery of infectivity of 106.2. In this case, we got a clear end point to the experiment, because
the neat fraction, all the animals came down to 10-2, none did, so a
nice, neat Carver calculation of 106.2.
After
the filtration, ionization, concentration, sterilization steps no infectivity
was recovered and we can say that is less than or equal to 104 logs
of infectivity were recovered.
Next
slide. Okay. Now, this is the variation on the acid treatment where the sodium
hydroxide step was included after the acid treatment had been performed. And when this was done, we find that no
infectivity at all was recovered in the titration and we can calculate total
recovery of less than or equal to the 103.3.
Next
slide. Okay. Looking at the data across the way, that's the first alkaline
process and you can see it went from 8.7 to less than 5 down to 3.8 with no
positives.
Next. Next?
Oh, there we go. Thank you. And this is the alkaline process with 263K,
and now you can compare the numbers directly with each other. So we start off with slightly higher spiked
titre and slightly lower recovery of infectivity at this point on the crude
gelatin extract.
Next. And next again. And with the two acid process experiments, we start off with the
spike of 8.8, 8.7. We recover a little
bit more infectivity than in the alkaline process at the crude gelatin extract,
but again when we look at the purified material, no infectivity is recovered
and we can, as I already said, indicate the clearance values from that part of
the process. And you can see now that
the acid process with the included NaOH treatment in here resulted in no
infectivity being recovered.
Next. So this summarizes the data and now I have
included on the right hand side the clearance factors that have been obtained
from the experiment. So we can say that
the alkaline process, the crude gelatin extracts have a clearance of greater
than 3.7, logs of infectivity and for the 263K experiment it was greater than
or equal to 4.7. The finishing, the
purification and sterilization steps have additional clearance factors that we
have demonstrated of greater than 1.2 and that totals over the two parts of the
process to greater than or equal to 4.9.
In
the acid process, we got a clearance from the -- in the crude gelatin extract
of 2.6. The sterilized gelatin after
finishing has got an additional demonstrated clearance of greater than 2.2 and
adding that together, we've demonstrated a clearance for greater than or equal
to 4.8. And then in the acid process
with the additional NaOH treatment, the overall clearance demonstrated is a
value of greater than or equal to 5.4 logs of infectivity.
Next. Okay.
So that summarizes what we have.
From the acid bone process, we have got substantial infectivity measured
before purification in the third experiment, but complete appearance after --
complete clearance after purification, including sterilization. Complete clearance, no infectivity detected
before purification if an additional sodium hydroxide step is included.
With
the alkaline process, there is greater removal of infectivity than after
equivalent acid hydrolysis procedure and there was complete clearance. No infectivity detected after purification,
including sterilization.
Next. So our conclusions are that the gelatin
manufacturing procedure was successfully scaled down and normal bone gelatin
was produced. Both degreasing and the
standard acid and alkaline treatments alone remove most, but not all, of the
implied infectivity before final purification of gelatin. The liming or alkaline procedure was more
effective and the additional sodium hydroxide step in the acid procedure
inactivates a residual detectable infectivity before purification. After purification, all samples do not show
any detectable infectivity. And again,
this was pointing out the removal of infectivity is cumulative, but not
necessarily additive.
Okay. I want to move on to report the data
obtained by the Dutch experiment where they applied pressure treatment to
produce their gelatin. They started off
with titre of their spike, total titre of 9.2.
They went through the standard procedures of degreasing and preheating,
then did the pressure treatment at 3 bar, 20 minutes, 130 degrees centigrade,
then extracted the gelatin. In the
crude gelatin extract, they showed that no infectivity could be recovered, and
the volume that comes to is less than or equal to 0.2.
So
they record a clearance factor of greater than or equal to 6.8 with this
process. They did nothing -- well, they
didn't follow this, the purification steps.
They didn't test that, but there was no infectivity in the gelatin
solution that would have come through this procedure anyway, so it would have
been a waste of time.
Next. So risk reduction and gelatin. We've had several descriptions of this
already in the earlier session about sourcing using only animals passed fit for
human consumption, omission of head bones and vertebrae from source material in
BSE infected countries, and we have shown the removal or inactivation steps or
removal of TSE infectivity during the gelatin extraction and purification process.
It's
also worth noting that the species barrier would reduce the effect of titre or
BSE being -- if humans were exposed to BSE from the source. It is worth also noting that the acids were
performed by injection intracerebrally, and this is by far the most efficient
route of infection, other routes of infection are less efficient.
Next. I'll skip that. That's it. Okay. Thank you very much.
CHAIR
PRIOLA: Are there any questions for Dr.
Somerville? Dr. Bailar?
BOARD
MEMBER BAILAR: I have a couple of
related questions. First, I find the
time deactivation curves somewhat troubling.
They suggest that some of the infected agent is being protected somehow. What is your take on that?
MR.
SOMERVILLE: Exactly that. That there is -- I didn't want to get too
much into the fundamental thoughts that I'm having at the moment about that,
but I think we're getting a dissociation reaction and a protective reaction
occurring when inactivation, heat inactivation is attempted. And the protected species that is formed or
the stabilized species is much more difficult to inactivate. It may be similar to the dried material that
I was showing in some of the earlier slides, too, and that we know is much more
difficult to inactivate.
BOARD
MEMBER BAILAR: Well, there are at least
a couple of other possible explanations.
MR.
SOMERVILLE: Sure.
BOARD
MEMBER BAILAR: One is that some of the
agents being protected inside little particles. There many be subtle differences in the chemical structure of the
ones that survive versus those that don't.
Which leads me to my second question.
In the intact animal, the infection occurs while the animal is alive. It gets circulated and I would presume gets
distributed throughout all the tissues and whatever titre is appropriate for
that. In the experiment, the infective
agent was added to the bone chips, that is at a considerably later stage of
things, where it might be more on the surface of any particles that remain or
it might stay on particles and so forth.
So I'm asking if you have looked into this, and if there is any reason
for concern about this difference in the sequence of when the infection is
added to the materials that you are processing.
MR.
SOMERVILLE: Well, let me answer this,
your question this way. I don't know if
it actually addresses what you are saying.
But the reason for doing the experiment the way we did it was to try and
maximize the exposure in the experiment.
So the thinking was that the greatest risk of BSE contaminating bones
was that during the slaughter process, and that spinal cord, for example, would
get spread down the vertebrae column included with it and dry onto it. So that was what was attempted to be
mimicked in the experiment.
I'm
not -- I suppose the other side of the question is how much infectivity in
living animals associated with bone and bone related tissue? Our primary concerns in that respect again
is to do with spinal cord in BSE infected cattle with spinal cord and ganglia
and related nerves and, of course, the brain in the skull. These should be removed, and again we're
asking the question what happens if they don't, and we've tried to include that
kind of thought in the design of the spiking of the experiment.
BOARD
MEMBER BAILAR: Have you tried to grow
out the infective agent that survives the steps for 20, 40, 60 minutes to see
if it remains highly resistent?
DR.
SOMERVILLE: No, not formally. It's an experiment I want to do, obviously,
but I haven't formed it. I don't think
-- David Taylor whether he has actually done that experiment, either. My prediction is that it would not be in the
protected form after passage through an animal, but we have to do the
experiment. Thank you.
CHAIR
PRIOLA: Dr. Petteway?
DR.
PETTEWAY: Thanks. I just have a couple of questions about the
process of doing the studies and setting them up. Just to make sure I understand, these were scaled down, coupled
steps, so that the spike was at the initial step and then removal was monitored
throughout the process without respiking it each additional step, correct?
DR.
SOMERVILLE: That's right. Yes, that's correct.
DR.
PETTEWAY: Okay.
DR.
SOMERVILLE: I think the experiments
that Dr. Rohwer will describe are looking at process of the final steps in the
process with spiking at the beginning of those individual steps.
DR.
PETTEWAY: Exactly. So that your final removal shows the
cumulative effect of the process to remove the input spike.
DR.
SOMERVILLE: Yes, yes.
DR.
PETTEWAY: I have one other question and
that's with the magnitude of the clearance numbers.
DR.
SOMERVILLE: Yes.
DR.
PETTEWAY: And the less than or equal to
or greater than or equal to. The
magnitude reflects the limit of detection of the assay.
DR.
SOMERVILLE: Precisely.
DR.
PETTEWAY: As opposed to what may
actually be the magnitude of removal.
The magnitude of removal is likely to be much greater than the numbers
reflect, because of the limit of detection of the assay, right?
DR.
SOMERVILLE: Basically, yes. We can only report what we observe.
DR.
PETTEWAY: Right.
DR.
SOMERVILLE: But we can also make some
predictions about what we know from other parts of the process.
DR.
PETTEWAY: Right.
DR.
SOMERVILLE: And that is why, as you've
said it before, it's important not only to look at the overall process, but to
look at individual steps and evaluate what they may be contributing to the
inactivation process or removal process.
However, as the study illustrated, for example, we also have to be aware
that individual steps will not be additive and that one part of the process may
remove the same thing as a later part, later stage might also remove, so you
have to be very careful when you're doing that.
DR.
PETTEWAY: But we can be confident in
the linking of these studies that based on the input spike that there was no
detectable infectivity based on the limited detection of the assay at the end
of the process?
DR.
SOMERVILLE: Yes, yes.
DR.
PETTEWAY: And then the last question I
have is the additional step with the sodium hydroxide. That was evaluated independently?
DR.
SOMERVILLE: What? It was a separate experiment, if that's what
you mean.
DR.
PETTEWAY: Yes, that was a separate
experiment?
DR.
SOMERVILLE: Yes.
DR.
PETTEWAY: Evaluated independently. Okay.
DR.
SOMERVILLE: Right.
DR.
PETTEWAY: Thanks.
CHAIR
PRIOLA: Dr. Hogan?
BOARD
MEMBER HOGAN: Very nice studies,
Bob. I had a question on when you are
calculating the clearance factor here, you've listed an equation that says
clearance factor is equal to gram spike times 10 the log titre spike divided by
milliliters of gelatin times correct factor times 10 to the log titre reduction
or gelatin. For somebody that can't
balance their checkbook, what do you mean by correction factor in the
denominator and why was that entered?
DR.
SOMERVILLE: Okay. The correction factors are to account for
the inherent losses in the process by taking a sample out for intermediate
titration or other evaluations. So
there is natural loss in the amounts going through the process. Does that deal with that?
BOARD
MEMBER HOGAN: Yes, that's great and it
makes good sense. The second question
is did you look at any place in the process where titre might have accumulated
or concentrated, such as inner vessels or on any of the columns or anything
like that?
DR.
SOMERVILLE: I think the short answer is
no. Unless Dr. Grobben would like to
comment on that. But as far as I'm
aware, there was no specific attempt to evaluate that.
MR.
GROBBEN: I do want to. I would like to comment to that, I
think. No attempt was done to try to
measure the infectivity which remains in the equipment, especially for
filtration and ion-exchange, because of the problem to extract that infectivity
from that equipment, so that was not done.
We just measured what was left in the gelatin.
CHAIR
PRIOLA: Go ahead.
BOARD
MEMBER HOGAN: That's what I
presumed. It's just very difficult to
get that stuff off to measure it regardless.
Now, am I to understand that in the gelatin processing process that
these filters would be reused batch after batch or are new filters introduced
in the manufacturing process either in Europe or the United States?
MR.
SCHRIEBER: May I answer this. There is no reuse. It's a one time use. It
may be the answer as well as with the ion-exchange columns. They are regenerated with either alkaline or
assay to purify for the next round of ion-exchange. So there is a constant chemical treatment after the gelatin has
passed those columns.
CHAIR
PRIOLA: Okay. If there are no further questions, we'll move on. Thank you very much, Dr. Somerville, and Dr.
Rohwer is going to present some data.
DR.
ROHWER: Can we go to the next slide,
the first slide here or do I control it?
Are you controlling it or am I?
Where is it here? Oh. Yes, please, go to the first slide. Thanks.
The gelatin manufacturing process is a diverse one. It has many generic features like the
contractionation for plasma, at least I see it that way having worked in both
areas. So they needed a protocol
representing as much of their collective production as possible. And the steps that we were asked to validate
in our laboratory were on bone gelatin.
Next. And we used the process parameters that were
selected by GME, their scale down and this took a lot of time setting this
up. Ad Grobben deserves a lot of credit
for this, as was mentioned. And from
our end, our major concern was about hazard control, and we spent quite a bit
of time on this as well. We did this
study at a scale that was much larger than we typically use in the
laboratory. We were using meters and
liters instead of 100 mls at a time and some of these steps did not fit easily
into the valid safety cabinets and that type of thing, so we had to figure out
other ways to do them. But in the end,
we were successful and it worked without a hitch when we finally got down to
doing it.
Next. The filtrations, the way this was done is we
tested several different types of filtrations that are used across the industry
and then pulled the filtrates, and that's what was actually titred. I'll show you that in a moment. And getting them all done though it took
quite a lot of time, because of the scale and the precautions we had to take to
do it safely.
Also,
all of the work that is done with gelatin has this complication that it is only
liquid above 50 degrees centigrade, so you have to keep things warm. You have to keep them warm on a large scale,
and so we developed a lot of technologies for doing that, which the tempering
beaker turned out to be one of our best tools, but circulating baths and hot
pads were also useful.
Next. Next, please. About hazard control, we used safety cabinets, bags to cover
everything up during the actual processes.
All joints between chromatography column unions and filtration things
were -- transfers were covered with plastic sleeves in case they leaked, put
things in large pots when we could. We
poured nothing. Everything was done by
pumping from one vessel to another in a safety cabinet.
Next. We are also concerned about
cross-contamination simply because of the scale that we were doing this on and
also because of the sensitivity of the results. And as a consequence, all new dedicated equipment was used for
these steps. Everything was disposed --
most things were disposable. The only
things that weren't were the stainless steel filtration vessels and a couple of
other things which could be autoclaved under sodium hydroxide for reuse.
Next. Next, please. We had a question about -- some discussion about the spike
earlier, and I think this was a very gratifying experiment for me. We've been trying to figure out whether our
spikes are relevant in our plasma studies and that type of thing. But in the case of bone gelatin, the most
likely source of infectivity is CNS tissue.
And as a consequence, in this particular case, at least we can say that
the brain derived spike is probably the most appropriate spike for testing
removal from this type of study.
And
personally, I think this is the relevant tissue and we can use it with
confidence. There are issues about
whether 263K or the less adapted BSE strain is more relevant. My feeling is that there are advantages to
both. Actually, clinically, hamster
263K looks a lot more like BSE than the less adaptive 301V strain. On the other hand, this is a strain that was
devised from BSE and so we use that as well.
The important thing is when you do two different strains, is what you're
looking for is the point of convergence between the two to give you some
confidence that the result you are getting are generalized more.
Next. The continuous process was done at the
Institute for Animal Health, and we are only working on the end stage process
right here. Robert has discussed the
rest of this. The continuity was
maintained by Ad Grobben, who took copious notes, and we also have a lot of
further documentation, which I'll share some of that with you in a moment.
Next. So here is the process we have been looking
at. This is the part that Robert has
been describing right here. Well,
actually, they carried it through this stage as well, but the only part of this
process that we're going to be dealing with is this part right here at the
bottom. The so-called purification
steps, the filtration, ion-exchange and UHT sterilization, and we're going to
look at step wise removals.
Actually,
we're going to gang these two together in one experiment. We're going to look at them independently as
well, and we're going to compare the cumulative versus the serial with the
individual testing of these two steps.
This was done just individually.
Next. Here is the basic layout of these
experiments. We have the infectivity
spike. It goes into the crude gelatin,
which is taken directly from production at the same stage of production. It's passed through the filtration
device. And in the filtration
experiments, on one arm, we took the filtrates and took it straight through the
ion-exchange columns and then titrated it.
On another arm, we took it over here and respiked it, figuring that we
may have -- hopefully, we had removed something in the filtration.
This
spike, at the most, would only double the titre that we started out with here
by respiking. If we got any kind of
removal here, we're just starting over at this point. And then testing the ion-exchange by itself. We wanted to use this so that we had
filtrated material to test the ion-exchange process with.
Next. The filtration steps, in fact, involved five
different protocols with various compositions of cellulose, sources of
cellulose and formulations depending on different manufacturing setups across
the industry. The filtrates from those
were all pooled and then they were titrated by themselves before being passed
to the ion-exchange column over here or respiked on this arm and passed through
the ion-exchange columns here. The
ion-exchange consisted of two columns, the cation exchange followed by an anion
exchange, and what we assayed was the eluate from both, the final eluate from
both.
Next. And then in terms of the UHT sterilization,
the ultra high temperature sterilization, we again started with gelatin from
production, infected that, spiked that with infectivity and then did the UHT
test and titred that. So it's a much
simpler pathway.
Next. Next, please. Here is a picture of Ad Grobben setting up the filtration
experiments. This is the filter
apparatus over here. We're
transferring, I believe at this step, we're preheating the filter with hot
water that has been heated over here, and I'm not sure that's what we're doing
there, but that's what this is doing.
This is the hot water. It had to
be preheated so that it was warm enough to keep the gelatin melted once we put
it in there. We've got another bath
heating up the gelatin to dry through the filter.
Next. Here's the filter being assembled. It's quite a large apparatus, compared to
what we're used to, but we were able to do all of this within the hood, though
the transfers had to be through this pump on the outside. There's the filter A being added.
Next. Here is the filter A being stirred in the
filter and then it's drained to form the filter cake in the bottom.
Next. Here is the filtration apparatus setup being
done. Here is the vent in case, because
you have to vent some air out of it in the early stages, and through HEPA
filter here. And here is the assembly
after the filtration is over.
Next. This was a keeper in that experiment, and
this was a failure. We always inspected
the filter cakes after the filtrations to make sure they were intact. There were no possibilities of leaks and
that kind of thing before we would keep the filtration as a successful
one. And so the only thing that goes
into this study were successful filtrations.
Next. Here is a picture of the column apparatus,
the ion-exchange apparatus. These were
gigantic by our standards. We set them
up on a mobile cart on a chromatography rack that we can roll, so that once we
got everything setup and ready to go, we could roll the cart over a very large
plastic bag and then cover the whole thing in this plastic bag and seal it up
during the actual experiment in case there were leaks. Thank God there were none.
Next. And here is the apparatus that we used for
the UHT Inactivation Experiment, and I can make that a little clearer in the
next slide, which is diagrammatic.
Next. The principles that we are trying to employ
in the UHT study that we were trying to mimic from the actual production
environment is, from my prospective in studies that I'll talk about later this
afternoon, infectivity is not intrinsically resistent. The problem is delivery of the inactivant
and the inactivant finding sanctuaries to hide from the steam, and drying is --
drying into a film is one of the biggest problems.
And
one of the nice features of the UHT process is the gelatin is being pumped
through a pipe in which live steam is being injected. There is no head space.
There are no sanctuaries. There
is no place for this stuff to dry.
There is no place for it to escape from the hydrolytic environment. We wanted to duplicate that as best as we
could.
Next. Next, please. So we did that with this apparatus where we filled this stainless
steel capillary and we used this capillary so that we could affect a very rapid
heating and cooling, because the whole process, the UHT process, is a 4 second
exposure to 140 degrees centigrade. So
how do you do that in 4 seconds? Well,
you have to get the heat to it in a hurry.
We didn't try to do it dynamically.
We did it statically. But we did
it in this way.
So
we have this chromatography capillary here.
We have a thermocouple, which is embedded in the tube. The probe is right about here. We have another thermocouple on the outside
to track what is happening in the bath.
And then to relieve any over pressure in the device, we have a water
column going here to a back pressure gauge, which ultimately if it were to
leak, it would go into this tube right here.
And this relieves the hydrostatic pressure that is developed by the fact
that we're heating this gelatin up in here.
But we've got within the gelatin column itself, we have no head space.
Next. We'll take that and the way we get our rapid
heating is through trial and error. We
set up a protocol where we can dip this thing, hooked to its various
thermocouples, up to this recording device into our 160 degree oil bath and
then as we see the temperature hit our target transfer temperature, which was
about 80 degrees, we quickly dump it into the 140 degree bath and it comes to
equilibrium in the successive period.
We then take it from there after 4 seconds has elapsed and dump it into
the other temperature. We're tracking
this whole thing on the computer. We're
watching it in real time as we're doing it.
Next. So we get curves like this. This is seconds down here. This is degrees over here. This is the outside of the capillary
tube. So we're seeing the capillary
dipped into the 160 degree bath, and here we're seeing the transfer into the
140 degree bath, and we're seeing it come to -- and this is the internal
thermocouple and it is coming to temperature very quickly thereafter, and then
at 4 seconds we plunge it into the water bath and that's the way there.
Now,
what I showed you first was the hamster experiment. We have now advanced to the mouse experiment. And there is one important difference. As we got more and more experienced with
this, we were able to get this ramp time down to shorter and shorter
periods. We had about 4 seconds on the
first one and about 1 second here. We
did four or five trials, actually, three in the end we focused on once we got
the method working. And then we picked
the best of those trials. And what I
have shown you is the temperature records for the two best trials for mouse and
hamster and that's what got titrated.
Next. Next, please. This is the results of all these experiments. The pooled filtrates gave a very
disappointing clearance. I was
expecting much higher than that. The
respiked column gave this, only about a half log removal, and remember for
these types of input titrations, we got about a .3 log error associated with
these numbers. The successive
filtration and ion-exchange gave about 1.8, which very interestingly, but probably
somewhat randomly, is exactly the same as the added values between these two.
But
I think it gives us some confidence that putting these things together, even
though the removal at each step is low, we are getting some significant removal
here of about 1.5 to 2 logs. The UHT
sterilization by comparison gave a much better result. Even that 4 second exposure is giving us
about 4 logs of removal. Attached to
this, we have about 6 logs cumulative.
And I think it is legitimate to attach these, because these are quite
different methods of removal versus inactivation.
Next. And this is just a comment on that, these
things were showing independent removal to the extent that we could detect it
with the lower levels that we saw there.
But in terms of looking at the total, at what was actually going on
there, the serial experiment is actually the best one to use, and that's the
one I think we should focus on. But
both of these steps were much less effective than I had expected. And I don't know whether it is because of
the matrix, the apparatus, the gelatin itself, but in the next slide I'll show
you some data.
Next,
please. In our experience, this is
about half these experiments were done by us.
The other half were done by other folks, but they were compiled for a
former presentation of the FDA and a TSE Advisory Committee meeting in October
7, 1997. And typically, and we've done
more of these since then, especially these depth filtrations, and they are
typically removing 3 logs or better.
So
there's something different about gelatin.
And it's either the way we did the experiment or it could be that the
gelatin is so overwhelming in terms of a competitive binder for the matrix that
we're not getting removal because of that.
But anyway, it doesn't fall into expectation. There is a warning in this though, which says that you have to
check these things. You can't
extrapolate from this cumulative experience and presume that it's going to work
in all cases.
Next. I've already dealt with this. Let's go on. Next, please. I just want
to point out that this UHT result is the worst case result. We did it under static conditions. It is heated from the outside instead of the
inside. 4 seconds is a minimum exposure
that is seen in the industry. And we're
using crude brain homogenate instead of material that has been already refined
by the process. And my guess is that
the stuff that has been through the process may be even more susceptible, but
that's a guess.
Next. I want to make one final point and that is
that the total exposure that these samples got really begins, at least for
sure, with the 263K case, with the 80 degree exposure. I mean, somewhere between 80 and 100
degrees. We have a series of
experiments which are actually on the next slide that I did in the '80s showing
that we start to see affect around 100 degrees, and we get total killing in a
few seconds at 121.
So
this ramp temperature is also contributing to the inactivation here. And if we take these ramp temperatures and
add it from 100, the ramp exposure plus the exposure temperature for the 263K
case and the 301V case and plot them on the same curve, which I'm going to do
next.
Next,
please. This is just showing you that
there is an effect at 100 degrees and above for the 263K case, at least.
Next. These are the ramp times for those former
experiments.
Next. Let's go on. Next. I just want to show
you this last slide. If you plot the
data from the 301V case and the 263K case on the same time axis down here,
including these earlier studies out here which were done at 121 versus 140, and
plot it back to the origin, you get a straight line through these things. Well, I first draw the line through
them. And what that is telling me is
two things.
One,
there isn't really any significant difference between the sensitivity of these
two agents to this process. And two, it
gives me some confidence in saying that if you are to extend this process to 10
or 12 minutes, you get another 4 logs or so removal. This is something that should be checked with actual kinetic
experiment and kinetic measurements, but it seems to me that this being a
minimum is a very -- this 4 seconds being a minimum exposure is a very encouraging
feature of this experiment.
Next. In conclusion, the purification steps are
removing 4 to 6 logs and the UHT step, in particular, provides a potentially
very secure inactivation step. Thank
you.
CHAIR
PRIOLA: Dr. Bailar?
BOARD
MEMBER BAILAR: The next to the last
slide you showed the susceptibility to heat over time, and what you had you
mentioned the straight line fit, but I didn't see any intermediate points there
that could really detect curvature in the line.
DR.
ROHWER: No, there isn't. What I'm saying is we're working with the
data that I have. And I think I also
said at the same time that it would be very nice to do a complete kinetic study
on this.
BOARD
MEMBER BAILAR: Yes, but I would not
conclude from that that it's a straight line.
DR.
ROHWER: Oh, I see what you're
saying. It may not be. You're right. From here to here, well, from here to here, extrapolation, I
don't know. I mean, it's hard. I guess, what would you say? You could have something like that, I guess.
BOARD
MEMBER BAILAR: I would say you do not
have the evidence on which to detect whether there is any curvature.
DR.
ROHWER: Okay. Well, I'll grant you that.
And all I'm saying is that this is -- let's put it this way, this data
is consistent with a first order process here, with these two samples behaving
very, very similarly.
BOARD
MEMBER BAILAR: Okay. That's all.
CHAIR
PRIOLA: Dr. Petteway?
DR.
PETTEWAY: That's a very impressive set
of experiments, Bob, especially dealing with the scale down, handling it
all. That's an extremely difficult
thing to do. But the 4.2 logs, was that
the magnitude with some residual infectivity found?
DR.
ROHWER: Oh, yes.
DR.
PETTEWAY: Okay.
DR.
ROHWER: Yes, I mean, we started with
7.5 logs.
DR.
PETTEWAY: Yes.
DR.
ROHWER: So there's still 3 or 4 logs
left.
DR.
PETTEWAY: And that was at 4 seconds
which is worst case?
DR.
ROHWER: Yes.
DR.
PETTEWAY: And what you're saying, I
mean, even given other points that would show a change in that curve, the
likelihood is 8, 10, 12 seconds, there would be nothing left is the point?
DR.
ROHWER: I was very interested this
morning when Michael Dunn pointed out in his presentation that in North America
anyway the typical time is 8 to 16 seconds, as opposed to 4 seconds, and
apparently gelatin can tolerate that quite well. If you would like to say something about that? Well, that's up to Sue. Sorry.
CHAIR
PRIOLA: Dr. Dunn, do you want to
comment on that?
DR.
DUNN: Could you say it again?
DR.
ROHWER: Yes, if I could repeat that,
what I just heard here is that there is apparently no problem extending that
time for 8 to 16 seconds.
CHAIR
PRIOLA: And Dr. Hogan?
BOARD
MEMBER HOGAN: Well, the question is why
does the European process use 4 seconds and is there a ramp up time to that or
is it just the batch is brought in, zap 4 seconds and then it is taken out?
DR.
ROHWER: I would like to defer to Mr.
Schrieber, if I could.
CHAIR
PRIOLA: Yes, Mr. Schrieber?
MR.
SCHRIEBER: What I explained in my
presentation already is that we used the softest condition we have found in one
of the gelatin plants in Europe. So
it's not uncommon to have like in the States a longer temperature or even a
somewhat higher, longer time or even somewhat higher temperature, but we had to
choose the minimum conditions founded in the three or four studies, and that's
what it is. You are right if the time
would be expanded to 6 seconds or the temperature would go up to 140 instead of
138, this would not really harm the quality of the gelatin.
CHAIR
PRIOLA: All right. If there are no other questions, thank you very
much, Bob.
(Applause)
CHAIR
PRIOLA: I would just like to say having
gone through the bulk of this, these infectivity studies in our rather thick
handout, that it is very impressive the work that Drs. Taylor, Somerville,
Rohwer, Ad Grobben and Schrieber have done studying inactivation of TSE
infectivity through the gelatin processes.
It's a lot of real nice work.
I
would like now to ask Dr. Morris to come up and explain to us the USDA's
gelatin policy.
DR.
MORRIS: Okay. Good morning and thank you for the opportunity to speak with your
Committee regarding APHIS's policies regarding the importation of gelatin.
COURT
REPORTER: Dr. Morris, hit the volume
button.
DR.
MORRIS: Thank you.
CHAIR
PRIOLA: I'm sorry. My apologies. It was supposed to be Dr. Rogers. I'm very sorry. That's my
error. Can we just go with that?
DR.
ROGERS: Yes.
CHAIR
PRIOLA: Okay. My apologies. I'm
sorry. You should have told me. I'm misaligned in the agenda. Okay.
So, in fact, we're not going to hear from Dr. Morris yet. It's Dr. Rogers who is going to give us a
risk analysis of infectivity.
DR.
ROGERS: Well, I guess the slide has
disappeared for a minute there, so don't start the thing until -- the timer
until it shows up. Is the mike on? Okay.
Thanks for inviting us down here today from Canada. I'm from Health Canada.
CHAIR
PRIOLA: We can't hear.
DR.
ROGERS: So is the mike on? Oh, it's on now? Oh, closer. Taller and
closer. How's that? Okay.
At Health Canada we have been doing a number of quantitative risk
assessments and part of our topic today that we will be covering is what's on
your agenda. But I did want to say that
what we're really looking at is the varying-CJD risk to consumers eating foods
containing small amounts of processed ruminant products. And I want to talk about some of our
modeling functions.
Next
slide, please. We have just completed a
quantitative risk assessment for basically products that contain beef extracts
and the beef extract industry certainly has a lot of similarities to the
gelatin industry, so some of the information I'm going to provide today will
certainly with some understanding of the overall picture. I do want to present today like the
quantitative model parameters for the evaluation on pairing CJD risks. I want to focus on the front end parameters
for risk analysis, and I want to provide some information on evaluating
uncertainty in the parameters and provide information on variability that we're
using in our models.
Next
slide, please. The purpose of our risk
assessments are really to provide information on two risk outcomes of the
probability of individuals acquiring varying-CJD through the consumption of a
product and the annual number of varying-CJD infections that could be predicted.
Next
slide, please. The approach that we're
using, basically, the first thing that we look at is the length from BSE agent
to varying-CJD. To date, there is no
direct evidence linking the acquiring of varying-CJD to particular
products. And I want to emphasize that
certainly the only information we had previously was the work of Simon Cozens
of the UK for food products which had some implicated meat pies, sausages,
these types of things in his work, but he has, in fact, recalculated his and
reevaluated some of that publications and in Edinburgh last year he has, in
fact, shown there has been no statistical significance to particular food
products and varying-CJD. So that's an
important picture.
The
presence of the BSE agent in the product of concern are not measurable by our
current techniques. The only thing that
we can actually still seem to have some type of laboratory analysis for is the
presence of CNS materials through IHCGFP and some neuro analyst techniques. The hazard identification basically has
established that there is a route from BSE to consumption exists. And so that's the reason for the
presentation of the modeling.
Next,
please. In Canada, we are using the
model that has basically been setup by the Kodak element. We have an issued statement. We do hazard identification, hazard
characterization, exposure assessment and risk characterization, but nothing
goes forward until you have hazard identification.
Next
slide, please. Our structure in our
risk characterization is depicted here.
Basically, we are looking for these probability statements in the
middle, which are outcomes, but we are looking at the infectivity consumed,
which really comes through our exposure assessments and the consumption
frequencies from the exposure assessment, and then the dose response models
that we have been developing, which are in the hazard characterization.
Next
slide, please. Our structure in hazard
characterization, basically, the main things, variables that we would be
looking at are the susceptibility in human population. We can say that certainly the we in our risk
assessment are looking at worst case assumptions. In fact, with the human population, we are not looking at
divergence, for instance, because of met type of codons, we say that all humans
are susceptible. We're not looking at
immuno-compromised or younger children.
There's no infant instances of that, so like our population
characteristics say that all populations are susceptible.
Infectivity
accumulation is one of the things we are looking at particularly with dose
response type of modeling. Our species
barrier from bovines to humans, I guess, what I would say there again is that
we are looking at the worst case. We're
saying that there is no species barriers.
It's a 1 to 1 ratio, but certainly when we're looking at the advice that
we get from the Scientific Steering Committee over in Europe that they say that
we should use the range of 1 to 10,000.
And,
in fact, the latest publications do say for oral transmission to food products,
you probably should be looking at 10,000.
And we are looking at risk assessments to be tried and say, for
instance, they do want things to be practical and realistic, but then we are
going with due caution. And so some of
these products that we're looking at to start with, we are emphasizing
generally worst case assumptions and seeing what those numbers generated look
like, and so that's what we have been doing.
Next
slide, please. In particular, it's the
dose response area for varying-CJD. And
in our models we are using a threshold dose response as well as an accumulation
dose response. I have a lot of slides
here, so I'll have to hurry along with this.
We'll talk about that a little further along.
Next
slide, please. The structure and
our exposure assessment just basically
analyze the model that we use.
Next
slide, please. And particularly, which
is of interest to this particular audience is the fact that we are looking for
the presence of BSE in cattle populations.
Our models are setup in such a way that we do know that the disease
status of a country changes and I think we have that from our own experience,
but we have them working along the lines, for instance, that food products and
gelatin products are produced over periods of time, so the BSE status and the
amount of BSE possibly infected cattle in the country change, and so we really
want to be able to adapt that to the different lots and processes.
The
tissue infectivity information that we use, basically, a lot of it from the
oral pathogenesis studies to start with from Dr. Wells group and that continues
on in the UK. Our source of infectivity
in the slaughtering areas, our sources of infectivity certainly depend on the
tissues that are used in the products, and I think you've been discussing a lot
of those today with specified risk materials, for instance.
And
this area here I put the word gelatin for the commercial product of what we're
looking at. In fact, this model was
developed particularly for beef extracts, but it is the front end that I wanted
to talk about today. Because what we've
been doing as well as we do look at consumption, the actual final products, the
amount of material that are in final products, and then the amount that go to
consumers and consumer individual servings.
Next
slide, please. So our quantitative
model prevalence of BSE into -- the BSE infected bovines in populations in the
screening procedures. The inference
from the countries of BSE surveillance, first of all, I want to say one thing
and that is that the products we were looking at were generally ones that were
coming from the European Union or could have been coming from other
places. But when we were looking at
prevalence data itself, because of the wide enhanced surveillance targets that
have been going on in the EU that we particular have some good observational
data there to work backwards from.
And
I must say that certainly the EU has also been doing a lot of missions out to
their member states to go for audit and compliance, and they have been doing a
number of good reports on that. That's
why we get some excellent data to sort of give some parameters around to put in
models. However, I'll tell you that
particularly our concerns are detected diagnosed cases are removed from -- are
diverted from food chains.
But
the incubating cattle are a question in the amount of infectivity in incubating
cattle, certainly one of the major things that we have been struggling
with. But in our particular
assessments, we're using 4 incubating cattle per adult cattle diagnosed and
we've done that, basically, from talking to experts in Europe. And the other thing that we're doing,
though, is that we're talking about the infectivity of tissues.
We
started off with giving them exactly the same infectivity as the clinical
animals to run through the worst case numbers, and then we scaled that
backwards. But I'll explain a little
bit later. But what we've done is
basically we try to group countries into low, medium and high prevalence rates
and so then I do have numbers on that, but again this presentation is going to
be a little small for that, but we'll get to that.
As
far as the abattoir screening itself it's concerned that certainly now there
are rapid tests involved, and we've seen that they were talking about 100
percent sensitivity, 100 percent specificity.
There's a number of rapid tests out there. We have done an evaluation of them and we've used the worst case
sensitivity for one particular rapid test, because we cannot tell because there
are varied tests that have been used in similar countries and so you don't
necessarily have all that information.
But
for modeling purposes, again, we're using the worst case. And for the ante-mortem, postmortem
inspections only for diverting BSE infected cattle from the food chain, we're
using a 2.5 percent removal from ante-mortem.
And I think most people know how very difficult it is to diagnose TSE
diseases and that they are very complicated.
However,
they have gone back and it is a requirement in the European Union to, in fact,
state where you are during your diagnoses, are they ante-mortem or are they
rapid test. And so that the range of
variability in ante-mortem depends on the country and in the awareness, the
education and in a lot of infrastructure elements. However, I can tell you that for what we've done, I've only seen
six reports so far from mission compliance audit states and the lowest amount
of divergence is 3 percent out of Belgium from ante-mortem and up to in the
high 30 percents in Germany. So there's
a lot of variability in the amount of BSE infected animals that are removed
postmortem. And this goes into the
models as well.
Next,
please. Next, please. Oh, sorry, I couldn't see it right. Okay.
So now, I'm looking at tissue infectivity. I just want to give a brief run down here that we are using .1
gram of raw unprocessed brain tissue from a clinically infected bovine as the
minimal or as the threshold dose in our models, at this time. I think that most of you are aware that that
is the amount of unprocessed tissue now that has been orally given to a cow
that has come down with BSE in the UK in the latest pathogenesis studies. That animal was 52 months. Again, like a very low dose, but it is our
starting point.
However,
we do put uncertainty around these things, again, up to, per program, 101
to 103 infectious doses. And
then the infectivity that we are assumingly using the same infectivity scaling
standardization to the trigeminal root ganglia, the dorsal root ganglia, the
spinal cord and emboli could possibly go into this slaughtering and stunning
procedures. And I have mentioned
already we are looking at the incubating bovine, and particularly the
sensitivity issue around that, and so we have a scale at different levels in
our final results.
Next,
please. Our sources of infectivity,
particularly, when we are looking at raw materials, it could be going into
things like gelatin. Our CNS emboli in
the blood, possibly spinal column cross-contaminations, blood itself, edible
fat contaminations, bone marrow, spinal column, and trigeminal ganglia.
Next,
please. And, in fact, this is the way
that we have started in our beef extract risk assessment that we sort of look
at in terms of tissue restrictions and no tissue restrictions, and
particularly, although I guess this was the top line here that would be very
much parallel to what could, in fact, be going on in the gelatin industry,
because in beef extract, we do have some productions that only use muscles only.
Next,
please. One of the things that we see
are really the number of bovines that are, in fact, going into batches and lot
production and silo storage in beef extract and this is very similar to some of
the things you are seeing in the gelatin production. So that we do have, in fact, calculated the probability of a
batch contamination, lot contaminations by the prevalence rates and by -- well,
it's a little complicated here for me just to go over that quickly, but it's
those calculations that we were looking for to say that there's a probability
that the consumer product is made from a contaminated product at that end.
And
so we are looking at the number of infected bovine tissues that go into the
batch or lots based on those country prevalence ratios as well. We also are looking at the infectivity
reductions, because in beef extract production, as well, you get a lot of
heating, wet heat, filtering, decanting and denaturation and, in fact, we have
tried to mix estimations on the log reductions there.
Next,
please. In terms of defining our
concerns and characteristics for these products, and I suppose this is one of
the difficulties that we do have with food products that contain small amounts
of a ruminant product ingredient, not always on the labels and not always
necessarily going to the ingredients.
In the beef extract production business, for instance, there is no GME
type organization.
We,
in fact, had to go to every country, major country, around the world that does
have beef extract production and do our individual investigations by companies
to find out the capacity of their equipment, the number of animals, for
instance, that -- first of all, one animal contributes so much tissue per lot,
and so there is a range of animals that go into lots or batches. And so the probabilities are all derived
from that type of information.
And
so like that's something I'm -- actually, I skipped over that a little bit, but
it's very important for this type of estimation of, for instance, that even if
you did have a BSE infected cow going to gelatin production, for instance, you
have to know the capacities of the equipment and the type of equipment and the
different processes and certainly that the gelatin industry have indicated that
there basically are very similar processes, a little different in the other
areas.
I
see I'm at stop time already, but I just need to go to the next slide,
please. Basically, these were the
variabilities and the components that we've been looking at, and I'm probably
way over time here. But can I just kind
of continue on just real quick?
Okay? Because certainly like our
particular interests is really in the production methods themselves, the
production practices, the sources of infectivity, all of these that we've quite
clearly documented in our written reports, which we would be glad to share with
this Committee at a later time.
And
the consumer product characteristics themselves, because there is differences
amongst the groups of products and within the groups of products. And so we have gone through actual analysis
of the amounts of materials that go in there, and then the consumption
characteristics themselves, because each product has a different consumption
characteristic and so we've tried to work that through with a point estimate of
the maximum values.
Next,
please. And the uncertainty issues that
we really weren't looking at in our reports and reporting them as sensitivity,
you really have to do a tissue infectivity incubating bovines or species
bearing the dose response.
Next,
please. And if you want to -- next,
please. Because this is basically the
charts that we prepare, and we are providing like product groups within our
report.
Next,
please. The BSE prevalence is basically
put into our charts.
Next. Our abattoir screening techniques.
Next. For divergence of BSE animals.
Next. Other production methods that we have been
going through with all information we collect and we can provide that as a
range.
Next. And then we've done production parameters
which are a range of ranges depending on the type of processing, etcetera, and
the types of tissues that are added.
Next,
please. And I think I'll skip this one
right now. Next, please. Next.
And this basically is just giving us some information on if you're using
rapid test and ante-mortem tests.
Next,
please. Because it was this type of
scatter diagram that we're trying to provide to sort of show or give the
information on the probability of the consumer batches themselves. If you've got large batches, small batches,
high prevalence, low prevalence, and so we tried to do some diagrammatic
information in our reports to give some idea of the dilution of tissues with no
infectivity or with infectivity.
Next,
please. And the difficulties I have
talked to, and next, please. Bottom
line is that these are the individual outcomes that we have been trying to
quantify in our risk assessments, and particularly, though that we -- you will
find that you can have a lot of problems with surveys, nutrition surveys,
etcetera, for the types of details that you would be looking for for trying to
get estimates on consumption values.
I'm
sorry to have gone over.
CHAIR
PRIOLA: Okay. Well, thank you. Are
there any questions for Dr. Rogers?
Yes?
BOARD
MEMBER WOLFE: You mentioned earlier on
that your assumption of the ratio of incubating cows to infectiveness is 4 to
1. What is the basis for that?
DR.
ROGERS: Excuse me, well, that's
basically expert opinion from Europe, because like we had talked to people that
had the experience with BSE for a number of years, and so that that is just
strictly an expert opinion. There's no
rationale for that except there is a range of incubating cattle that we do use,
but I can tell you the reason why we're using 4, at this time, is because we
have implied such harsh assumptions to the fact that there is, it has the same
amount of infectivity as the clinical animal.
BOARD
MEMBER WOLFE: Can you tell me what the
range is that you said that you use it for?
What is the range or ratio?
DR.
ROGERS: 4 to 10.
BOARD
MEMBER WOLFE: 4 to 10. Thank you.
CHAIR
PRIOLA: Okay. Thank you again, Dr. Rogers.
After carefully checking my agenda, now, we're going to hear from Dr.
Morris from the USDA. I apologize again
for putting you on the spot earlier.
DR.
MORRIS: Good morning. Thank you again for the opportunity to share
our Agency's policy on gelatin. Next
slide, please.
I
am Dr. Terry Morris with the National Center for Import/Export. I am representing the United States
Department of Agriculture, Animal Implant Health Inspection Service, Veterinary
Services.
Next
slide, please. We are headquartered out
of Riverdale, Maryland.
Next
slide. And we are under the direction
of Dr. Karen James-Preston.
Next
slide, please. Title 9, Code of Federal
Regulations, Part 94, 95, 121 and 122 gives APHIS the authority to regulate
animal products. Part 94 gives us the
authority to regulate gelatin.
Next
slide, please. We regulate gelatin
based on the presence or absence of BSE and the association with the BSE
affected region, BSE being Bovine Spongiform Encephalopathy. We have lumped gelatin into one of three
categories. One category would be
gelatin that is derived from non-ruminant species. A second category would include ruminant gelatin that is derived
from cattle that have no association with a BSE affected region. And the third category is ruminant gelatin
that has been derived and has an association with a BSE affected region. For the gelatin that has an association with
a BSE affected region, those regulations are found in Part 94, Section 18(c).
Next
slide, please. And pretty much to
summarize, 94.18(c), the gelatin that is derived from ruminants and the
ruminants are from a BSE affected region, that gelatin is prohibited entry,
unless the gelatin is imported for human food purposes, pharmaceutical
products, photography or any other similar uses that would not result in the
gelatin coming in contact with ruminants in the United States.
Next
slide, please. 94.19 addresses gelatin
derived from non-ruminant species. This
would include your pig, horse, poultry and fish gelatin. On May 27, 2003, an interim rule was signed
that modified the current verbiage in 94.19.
Currently,
next slide, please, the gelatin that is imported that is derived from pigs,
horses, birds and fish species must be accompanied by an original official
certificate endorsed by the full-time salaried veterinarian responsible for
animal health of the exporting country, and it must state the animal species of
origin.
Next
slide, please. 94.19 also deals with
gelatin derived from ruminants, provided those ruminants have not been in a BSE
affected region.
Next
slide, please. This part of the
regulation requires that each shipment should be accompanied by an official
original certificate endorsed by the full-time salaried veterinarian
responsible for animal health of the exporting government, and that certificate
must state four things. The first thing
it must state the animal species from which the material is derived. The second statement must include the region
in which the facility where the material was processed is located. The third statement would include a
statement that the material was derived only from ruminants that have never
been in a BSE affected region. And the
fourth statement must address dedicated facility conditions, meaning the
facility cannot receive, store or process any ruminant material from any BSE
affected region.
Next
slide, please. The last category deals
with ruminant gelatin that has been associated with a BSE affected region.
Next
slide, please. Ruminant gelatin that
has been associated with a BSE affected region must be accompanied by a
veterinarian import permit. A permit is
a legal document that authorizes the importation of controlled materials or
organisms or vectors into the United States.
For ruminant gelatin associated with a BSE affected region, the permit
would address the country of origin. It
would address the animal tissue species, meaning hide or bone. It would address the exporting and the
processing country of origin. Again,
we're looking at BSE-free versus BSE affected.
Next
slide, please. The next few slides
depict scenarios that address how APHIS would regulate the importation of
ruminant material under certain circumstances.
In this scenario, the ruminant material whether it be hide or bone is
derived of ruminants from a BSE-free country, but it is processed and exported
in a BSE affected country. In this
case, we would issue a permit for this material.
The
permit would require that the government certify the country of origin of the
raw animal materials and the government would also have to certify specific
conditions that exist within that facility and the BSE affected region. Again, that facility would have to be a
dedicated facility, meaning it cannot store, receive or process any ruminant
material from any BSE affected region, with the exception of milk and hides.
Next
slide, please. In the second scenario,
we address high derived gelatin only, sourced from ruminants. In this case, whether the hide is derived
from ruminants from a BSE-free or a BSE affected region, the fact that it is
processed in a BSE affected region requires the need for the permit. The permit, when issued, would require that
the government certify that the gelatin is hide derived only, and again because
the facility is in a BSE affected region, the facility would have to be
dedicated.
Next
slide, please. The last scenario
addresses bone derived gelatin. For
bone derived gelatin, and in this case, the ruminants are from a BSE affected
region. This material is allowed entry,
provided the individual obtains a permit.
And when we issue the permit, the permit would require that the individual
maintain affidavits that they obtained from individuals who they distribute
this gelatin to. The affidavits would
require that the individual certifies that the material will not be used as
livestock feed ingredient.
The
material cannot be incorporated into veterinary pharmaceutical uses or the
material cannot be incorporated into veterinary biologic products. And this goes back to 94.18(c), which says
that the material can be imported, provided it is imported for human food,
pharmaceutical products and other uses, photography, and other uses that does
not result in the material being introduced to U.S. ruminants.
Next
slide, please. To complete the process
for obtaining an import permit, you have to submit an application, which is VS
form 16-3. It takes about 2 to 3 weeks
between the time that we can process the application and turn around a permit
to you. The application can be
submitted electronically through our website.
It can be submitted by fax or my mailing it into our office. The permit is good for one year, and the
permit will only allow for the specific commodity requested from the specific
exporters, and it would have to go to the importer that requested the permit.
Next
slide, please. This is my contact
information, in the event that you need to contact our office.
Next
slide, please. And again, I wanted to
thank the Committee for the opportunity to share APHIS policies regarding the
importation of gelatin. I'm happy to
answer any questions you may have.
CHAIR
PRIOLA: Dr. Wolfe?
BOARD
MEMBER WOLFE: This is not meant to put
you on the spot, but as you know, the Department of Agriculture is seriously
considering, we have heard from others, on the verge of, lifting the ban on
importation of cattle, beef, from Canada to this country. You've outlined a thoughtful and, I think,
careful permit process that affects gelatin, for instance, which would come
from a BSE affected region, such as Canada.
Do
you not think that there is somewhat of a contradiction between being so tight
properly and restrictive about allowing gelatin to come in from there, but
seriously considering lifting the ban on meat from what would be the first time
the United States would ever have lifted a ban that previously existed from a
BSE affected country?
DR.
MORRIS: Yes, sir, the APHIS TSE working
group has devised a list of low-risk commodities and a list of mitigation
factors under which those low-risk commodities can be imported, the specific
criteria under which we would consider accepting these low-risk
commodities. That list has been
presented through channels to the White House and it is our understanding that
the White House has disseminated that list to the trading partners, so it is in
negotiation to make sure that all of our trading partners are aware of what the
potential actions would be.
BOARD
MEMBER WOLFE: So you're saying that
beef is presumably on a list as a low-risk commodity? Is that what I interpreter you're saying?
DR.
MORRIS: And I would have to look at the
list, but it's specific categories and it's specific ages. And, Lisa, if you want to help me out
here? Thank you.
BOARD
MEMBER FERGUSON: Yes, I'll try and help
you out. Speaking for the Department,
first of all, I would like to reiterate the point that you probably shouldn't
necessarily believe all the rumors that are in the press and everything that
you hear. There are lots of things
under consideration, not only at USDA, but through the entire Administration,
so all of the departments are contributing to these discussions.
And
the discussions are centered around, you know, is there a science-based way to
look at the situation? Are there things
that we can do, that are based on known science to address the situation with
Canada? And as Terry has described, at
least, we, at APHIS, have provided some recommendations for certain products
that perhaps could be considered low-risk and could initially be allowed for
import under certain conditions.
I'm
not at liberty necessarily to say what is on that list, what might not be on
that list, but we have tried to address it.
Okay. First of all, products
that are accepted internationally not to present a risk of transmission,
obviously, are not affected already.
But we are looking at a range of things to say these could be considered
lower risk than other things. And
really it's a wide ranging list that goes over a lot of issues.
BOARD
MEMBER WOLFE: Thank you.
DR.
MORRIS: Thank you.
CHAIR
PRIOLA: Okay. Thank you very much, Dr. Morris.
We'll now move on to the open public hearing portion of the
morning. So, Dr. Freas?
SECRETARY
FREAS: As part of the Advisory
Committee program, we hold open public hearings, so that members of the public
may wish to make comments to the Advisory Committee will have the opportunity
to do so. At this time, I have received
two requests. One is a written
request. This written request was run
off for the Committee members, posted in the viewing notebook out on the table
and some copies were provided for the public if you were here early.
The
second request is from Mr. David Bieging and he is at the microphone right
now. Welcome.
MR.
DWYER: Actually, I'm Dan Dwyer. Dave Bieging made the request and I'm going
to speak. I'm Dan Dwyer. I represent the Gelatin Manufacturers of
Europe, and I'm also speaking today on behalf of the Gelatin Manufacturers
Institute of America. You've already
heard from representative of these two associations this morning. These associations represent virtually all
of the gelatin produced in Europe and in the United States.
These
two associations have been working for many years, as you know, to ensure that
gelatin is safe and we've been pleased to be able to do so in cooperation with
the FDA. As we've discussed with FDA
previously, we would like, at this time, to comment on the questions that FDA
has asked this Committee to address today.
Specifically,
FDA's Question 1 currently reads "Do the results of these new studies
demonstrate a reduction in infectivity that is sufficient to protect human
health?" This question must be
interpreted in light of the normal circumstances surrounding gelatin
production. In particular, the question
focuses only on the manufacturing processes that were studied, but in practice,
as you've heard today, the safety of gelatin is based on two principles.
The
first principle is the use of raw materials.
As you know, in Europe this involves controls on raw materials imposed
by the European Union and by GME members.
The second principle is the use of manufacturing processes that can
eliminate any potential infectivity that might theoretically be present in the
raw materials. In Europe, this involves
the use of the processes that you've already heard discussed today and that
have been studied by GME.
These
two principles of gelatin safety apply as well to all bone gelatin regardless
of geographic origin. Therefore, we
request that when the Committee considers FDA's Question 1 it take these two
principles into consideration, that is we would recommend that the question be
revised to read "Based on the use of raw material sources and gelatin
manufacturing processes, as described in the information presented to the
Committee today, do the results of these new studies demonstrate a reduction in
infectivity that is sufficient to protect human health?"
FDA's
Question 2 addresses the Agency's guidance on gelatin. As you have heard already today from Dr.
Potter, in 1997, FDA issued a guidance document that established certain
parameters for the sourcing and processing of gelatin in order to avoid BSE
risk. At that time, the effect of the
gelatin manufacturing process on in infectivity had not been proven. The data discussed with the Committee today,
however, in our view, provides a basis for concluding that FDA's guidance is no
longer necessary.
Indeed,
as Dr. Chiu mentioned to you earlier, you may decide that gelatin should be
exempt that gelatin should be exempt from any FDA restrictions. At a minimum, we believe that the guidance
should be modified so as to improve the opportunity for European raw materials
to be brought into compliance with the guidance while at the same time
maintaining appropriate controls on the use of European raw materials and, as
Mr. Masson expressed before, ensuring a continued adequate supply of gelatin
for pharmaceutical use.
If
the Committee takes the approach of modifying the guidance in this way, we
request that the Committee consider two potential modifications to the
guidance. The current text of the
guidance has been provided already to you by FDA and, indeed, our recommended
changes to the text have also already been provided to you for your
consideration.
First,
FDA's guidance currently requires that "cattle come from BSE-free
herds." As a practical matter, the
term BSE-free herd refers to a herd in which there has not been a single animal
identified with BSE. In Europe, it is
mandatory, as you've heard, that animals over 30 months of age be tested for
BSE, whereas animals under that age are normally not tested, because they have
not been defined, at this time, to pose a risk to human health.
Thus,
in practice, a BSE-free herd is a herd in which BSE has not been detected in
tested animals. FDA's guidance in this
regard would be clearer if it were to include a brief explanation of the term
BSE-free herd by stating "BSE-free herd as determined by generally
accepted testing procedures."
The
second modification to the guidance that we would ask the Committee to consider
is one that this Committee has considered before. FDA's guidance currently requires that heads, spines and spinal
cords be removed from gelatin raw materials "directly after
slaughter." In 1998, this
Committee recommended that the removal of spines may be done at any time during
the deboning process. Indeed, the
removal of heads and spinal cords is not an issue as you heard, because they
are already removed before or at the time of slaughter.
Therefore,
it continues to be appropriate for FDA's guidance to be modified to permit the
removal of spines at any time during the deboning process. As the Committee considers FDA's Question 2B
then, we request that these proposed modifications to the guidance be taken
into consideration. A copy of our
recommended changes to the guidance has been distributed to you already for
your consideration, and it also has been made available to the public.
Thank
you very much. We appreciate the
opportunity to appear before you today.
SECRETARY
FREAS: Thank you for your
comments. Is there anyone else in the
audience who would like to address the Committee, at this time? If not, Dr. Priola, I would like to state
that we all have three more open public hearings throughout this meeting, and
we do encourage the public participation.
Thank you.
CHAIR
PRIOLA: Okay. So the questions put to us by the FDA are now open for discussion
and voting. Do we have the questions to
put up? So the first question, while
they're getting it up there, is simply, well, hopefully simply, do the results
of these new studies demonstrate a reduction in infectivity that is sufficient
to protect human health? Are there any
comments or any discussion from the Committee?
Yes, Dr. Hogan?
BOARD
MEMBER HOGAN: Since nobody else is
biting, let me take this opportunity to say that when I reviewed your article
and when I started reading this voluminous amount of material, I sort of looked
with the same sort of skeptical eye that I do when I accept papers for
publication, and I initially had, when I started reading, several questions
about processing and scale-down issues and residual infectivity, etcetera. But as I got deeper and deeper in this, we
concur that those had been addressed.
So
the initial questions that I have asked today, I am extremely personally
pleased with the results of these studies.
And while no study can be absolutely perfect, and I think that all the
questions that the original Committee in 1997 had regarding the data, in my
mind, have been answered.
CHAIR
PRIOLA: Dr. Bailar?
BOARD
MEMBER BAILAR: I agree that these are
very important experiments. They were
very well done. I read the reports also
as somebody who has done a lot of reviewing.
I do have one remaining question or set of questions. I'm not sure that we know enough about the
time course of deactivation and why some of the infective agents seem to be so
resistent.
CHAIR
PRIOLA: Well, maybe Dr. Rohwer would
like to address that more specifically, but, well, would you, Bob, would you
like to, since this is your day. I
don't want to speak for you.
DR.
ROHWER: You're asking a fundamental
question of TSE science, actually. And
it's something that is going to get a lot of discussion this afternoon. And so I don't know, I mean, I have another
talk that I'll be giving and it goes directly to that question, and Robert
Somerville has given his perspective on it, and we're going to hear from David
Taylor as well. And I think, is there
anybody else? I honestly can't
remember. Well, and David Asher has
some new data on this area as well.
And
you, yourself, put your finger, I think, on the central issues in your first
question to the panel, I mean, to the speakers earlier this morning about the
biphasic nature of these inactivations and what is behind them. And we don't know for sure. My own bias is quite different from
Robert's. I mean, I don't think there
is any intrinsic difference between these agents. What we're talking about is sanctuaries and an inability to
actually reach all of the agent. But
there are other interpretations.
You
pointed at one which is a genetic one and there are different ways that you can
look at these kinds of protections. We
don't have the answers to that. And I
think it is a residual question that haunts every single validation study,
inactivation study that is done, is to know just how far you can extrapolate
this data to zero.
I
would like to point out that this is not a new issue. It's something that has bedeviled the vaccine industry, water
purification, virtually any area in which you want to assure that something is
sterile, but you have no way of measuring the entire production lot to find out
whether it is or not. And we're kind of
in the same boat here.
BOARD
MEMBER BAILAR: Yes, but I'm not
concerned about extrapolating down past the last data point. You have data showing that the curve
flattens out, at least, to a considerable extent.
DR.
ROHWER: Yes, and the point that I'll be
making this afternoon is that the place where that flattening out occurs is
very context dependent. And you can
force it down or up depending on what kind of mixture you are inactivating,
what the conditions are and that type of thing. And so the one thing I can say about these studies is that the
knowledge that that occurs was part of the design of the study.
And
your other question about intrinsic versus extrinsic infectivity, the idea that
you have to introduce the spike into this spine preparation at the beginning,
and you can't know for sure whether you have really mimicked the invito
situation in which you would find the infectivity in a BSE infected cow is a
very appropriate one. However, in this
particular case, I feel more comfortable with it than practically any other
study like this that I have done, because it is the spinal cord and the ganglia
that we feel are the threat. They are
extrinsic to the bone.
And
what was done here is the stuff was actually injected into the spinal cord and
smeared on the bone, actually given an opportunity to dry on the bone, which is
something that probably actually happens, and is something that is very, in my
opinion, probably very dangerous to do with TSE infectivity. And so the original for the total process
experiment, which by the way I wasn't part of the experiment, but nevertheless,
my perspective on that is that that was probably just about as good a spike as
you could devise. And I mean, I can't
think of anything better.
You
could always argue with the downstream position of spiking homogenate into
these things, but even there I think we're talking about a worst case spike in
the sense that the homogenate is completely unrefined. And having taken this through the process,
you're liable to have stripped away some of the fats and things like that that
may be protective to these agents in pure brain type associations. But that's speculation on my part. I can't satisfy your basic underlying
concern there, because we don't have data on that point.
BOARD
MEMBER BAILAR: Well, I remain a little
bit concerned, because I recall reading basically in the Daily Press
that in the usual method of slaughter, bits of CNS material do get into the
peripheral tissues. Is that correct?
DR.
ROHWER: With penetrating concussive
slaughter, I think, it is without a question that that happens. And that's -- I don't want to comment on
that. There are people here from the
USDA who can probably tell us just whether that practice still occurs there or
not. I'm not sure.
BOARD
MEMBER FERGUSON: I'll answer that. Actually, the issue is with air injected
stunning, where you've got a captive bolt and then you've got holes drilled at
the end of it, and you inject a bolt, a blast of air, and that type of nomadic
air injected stunning is not used in the U.S. industry any more. Our colleagues at the Food Safety Inspection
Service are actually in the process of promulgating regulations that officially
prohibit that, but based on our understanding of slaughter practices, it is not
used in the U.S. Is it used elsewhere?
BOARD
MEMBER WOLFE: Well, like in the
countries where we're talking about, the European countries?
BOARD
MEMBER FERGUSON: In Europe it also
prohibited by regulation within Europe.
BOARD
MEMBER WOLFE: Within all of Europe?
BOARD
MEMBER FERGUSON: Yes, yes. Actually, well, within the EU. EU regulations prohibit it. So within the community, I think, you can
probably also then assume that any of those countries that are exceeding to the
community, the same thing applies.
CHAIR
PRIOLA: Dr. Somerville, I think, also
wanted to address part of your question, Dr. Bailar. Thanks, Bob.
DR.
SOMERVILLE: Can I just -- is this
on? Okay. Just to add to what Bob was saying and to emphasize what I said
at the beginning of my talk, was that in processes that were considering its
denaturation reaction which is, I suggest, leading to the stabilization of the
aging, past the drying processes that Barbara has just mentioned. There are other processes involved in the
gelatin extraction procedure which may assist in its destruction or removal.
I
suggest that possibly there is a degree of hydrolysis of infectivity which
would not necessarily depend on the stability of the agent in terms of its
denaturation properties, and also, of course, the filtration properties
described are of importance in removing, in the totality of the removal of
infectivity from the process.
CHAIR
PRIOLA: Yes, I think it is also worth
remembering that having sat through many of these Committee meetings and always
asking for data, I now have before me 2 inches of data, all of which point to
the same thing. That in the worst case
scenario you can still inactivate these huge doses of infectivity. And then in the real world we're talking
about starting material that doesn't even have, at least from the European
point of view, as we've heard, since they are now removing the vertebrae, it
doesn't even have that material there to start.
So
whatever contamination may be present is going to be significantly lower than
anything that has been discussed here today.
So at every step of the process, precautions are being taken that should
also be taken into consideration when you're thinking about these things about
total inactivation and sequestering evasion.
Are
we ready to vote, dare I ask? Does
anyone else have anything they would like to say now? Shall we call for a vote then?
SECRETARY
FREAS: There are currently nine voting
members at the table. I will go around
the table starting with Dr. Johnson over there. Dr. Johnson, how would you like to vote?
BOARD
MEMBER JOHNSON: I vote yes.
SECRETARY
FREAS: Dr. Bracey?
BOARD
MEMBER BRACEY: I vote yes.
SECRETARY
FREAS: Dr. Ferguson?
BOARD
MEMBER FERGUSON: Yes.
SECRETARY
FREAS: Dr. Hogan?
BOARD
MEMBER HOGAN: Yes.
SECRETARY
FREAS: Dr. Khabbaz?
BOARD
MEMBER KHABBAZ: Yes.
SECRETARY
FREAS: Dr. Priola?
CHAIR
PRIOLA: Yes.
SECRETARY
FREAS: Ms. Walker?
MS.
WALKER: Yes.
SECRETARY
FREAS: Dr. Wolfe?
BOARD
MEMBER WOLFE: Abstain.
SECRETARY
FREAS: Dr. Bailar?
BOARD
MEMBER BAILAR: No.
SECRETARY
FREAS: The tally is 7 yes votes, 1
abstain vote, and 1 no vote.
CHAIR
PRIOLA: Okay. So we can move on to Part A of the second question, which is due
to scientific data and information available support the following current FDA
recommendation on bone gelatin. And we
can keep in mind that we can modify as the FDA has said we can modify this
question if we think it is necessary for this recommendation. So that's open for discussion. Dr. Bailar?
BOARD
MEMBER BAILAR: Before we vote on this,
could we have somebody from FDA say whether the modifications suggested are
acceptable?
CHAIR
PRIOLA: I'm sorry, the modifications
suggested by the gelatin manufacturers?
BOARD
MEMBER BAILAR: Yes.
CHAIR
PRIOLA: Yes. Would someone from FDA, yes, Dr. Chiu.
DR.
CHIU: I would put the question back to
the Committee. If the Committee think,
you know, the modification suggested by industry is acceptable, then we will
take that recommendation back to the Agency and then have internal discussion.
CHAIR
PRIOLA: Comments from the
Committee? I would like to read through
the gelatin manufacturers recommendations.
Is there any overwriting reason that anyone can see here to alter what
the FDA already has down, which seems to cover what it should in terms of
removing risk materials? Dr. Hogan?
BOARD
MEMBER HOGAN: No, I don't think it
should ever go under non-exempt. I
think that this is good. The question
is from the industry, why is it important to -- when you say BSE-free herds,
that covers it. I guess what you're not
allowed to use then are herds which contain animals that are younger than 30
months, and you would like to be able to do that. Is that the sense of why you want the modification? Since animals that are less than 30 months
are already assumed to be BSE-free.
CHAIR
PRIOLA: Dr. Schrieber, Mr. Schrieber?
MR.
SCHRIEBER: This request for
modification is based of an opinion expressed by the USDA. USDA has stated to FDA we do not consider
any herd in Europe being BSE-free. So
this means the current text, the way this is written, would exclude altogether
all European bones to be used for gelatin manufacturing and then exported into
the U.S. So therefore we need the
clarifications that under certain circumstances, and that's what we have
described, that the animals are tested according to current procedures in
Europe, that this would be, let's call it, equivalent to the BSE-free
herds. So that's one point.
And
the other request for the modification is what I said before. Due to the transport of the carcasses from a
slaughter house to a meat packer to sausage companies, with bone in, if the
request will stay, removal of spine, I'm not talking about spinal cord, this is
directly removed after slaughter. But
removal of spine has to be taking place directly after slaughter, this would as
well totally exclude the use of European bones, because this is not the
standard procedure.
So
we need some time frame during the further processing, because deboning is done
somewhere else and transport of carcasses without the bones is not
possible. This is the ratio behind our
request.
BOARD
MEMBER HOGAN: Well, then I would ask
Lisa, is that true the USDA considers no herds in Europe BSE-free, despite
testing?
BOARD
MEMBER FERGUSON: Well, I think what
we're dealing here with is the way our regulations are written. And our regs prohibit the entry of ruminant
from any country that is on the BSE restricted list. So, you know, since our regs are clearly prohibiting all these
animals, we can't necessarily make an exemption and say yes, okay, something is
free, something is not free.
CHAIR
PRIOLA: I'm sorry. Dick, go ahead.
BOARD
MEMBER JOHNSON: Yes. If this were modified by this Committee,
that would not affect the FDA regulations, and then you would have two
conflicting rules, right? Is that
right?
CHAIR
PRIOLA: Well, you're not necessarily
going to have two conflicting rules.
You know, the way our regs are written, we prohibit gelatin from
entering, as Dr. Morris has described, unless it can be demonstrated that it is
not going to go for animal use. Okay.
BOARD
MEMBER FERGUSON: So we don't make this
type of an exemption, you know, for stuff going for animal use, if that's
clear.
BOARD
MEMBER JOHNSON: I thought it was all
products derived from cattle that were from BSE positive countries that you
don't permit. But as long as we eat it,
it's all right? As long as humans eat
it.
BOARD
MEMBER FERGUSON: APHIS' authority is
related to animal health issues. APHIS'
authority is not related to public health issues, so our regs are written based
on that authority.
BOARD
MEMBER JOHNSON: But doesn't your animal
health issue say that products derived from, cattle products derived from BSE
positive countries cannot be brought into the country?
BOARD
MEMBER FERGUSON: Correct. Our regs in general prohibit not just bovine
products, but most ruminant products.
BOARD
MEMBER JOHNSON: Yes.
BOARD
MEMBER FERGUSON: From countries on our
BSE restricted list. However, I think,
as Dr. Morris explained in her presentation, there are certain things in the
regs that can be allowed entry and one of those things is gelatin under certain
conditions that is not going for animal use.
BOARD
MEMBER JOHNSON: That's in your
exemptions at FDA?
BOARD
MEMBER FERGUSON: Correct.
CHAIR
PRIOLA: This is USDA, Dick, so,
yes. They are USDA.
BOARD
MEMBER JOHNSON: USDA, that's okay.
CHAIR
PRIOLA: Yes, the FDA is strictly
concerned with oral or topical applications in humans of gelatin, so the USDA
regs aren't our concern. It's the FDA. It's this specific recommendation by the
FDA.
BOARD
MEMBER JOHNSON: Except it isn't --
wouldn't it be a regulation, for instance, that you couldn't bring in cattle
hides from Europe under the safety of animals?
BOARD
MEMBER FERGUSON: No, hides and skins
are exempted from our regs.
BOARD
MEMBER JOHNSON: They are exempted? Okay.
BOARD
MEMBER FERGUSON: They are considered,
yes, not to present a risk of transmission.
BOARD
MEMBER JOHNSON: Okay.
CHAIR
PRIOLA: Dr. Bailar?
BOARD
MEMBER BAILAR: How is herd defined? Is that all the animals on a single farm or
ranch?
BOARD
MEMBER FERGUSON: I don't know why you
guys are looking at me, because these aren't our regs. Actually, I have to admit, I mean, these are
the types of things that you always run into when you put that type of a thing
in a reg. It's very difficult to define
that. When we look at it from an animal
health point of view, it's a group of animals that is housed together. And if a premise has, you know, two separate
groups of animals that never come into contact with each other and are managed
completely differently, those could, technically, be considered two different
herds. But essentially, it's a group of
animals that are managed together and handled together.
BOARD
MEMBER BAILAR: Okay.
CHAIR
PRIOLA: Mr. Dwyer has been standing
there for a couple of minutes. Would
you like to make a comment?
MR.
DWYER: Yes, thank you. As you've explained, there is a complete
distinction between the FDA's guidance and the USDA's regulations. The USDA's regulations are intended only to
protect animals and not to deal with anything that the FDA has going on
here. If you go back and look at the
early meetings and transcripts of this Advisory Committee when FDA was
discussing with the Committee the formulation of this guidance, you'll see that
the requirement for BSE-free herd restriction was put in as one of a series of
restrictions in FDA's guidance that were intended to protect the safety of
gelatin.
There
wasn't much discussion, at that time, of what a BSE-free herd meant or how that
would be defined. Because it is
obviously possible to define it in many different ways, what the industry was
looking for is a way of defining it in a logical, rational way that is
consistent with current practice in Europe.
And that's basically it.
BOARD
MEMBER BRACEY: Although --
CHAIR
PRIOLA: Go ahead.
BOARD
MEMBER BRACEY: Although I think the
safety of gelatin has been certainly demonstrated to be rather robust today,
what bothers me is, in essence, a disconnect between two levels of
animals. One is the human where we are
considering saying that well, it's okay, based on the data that we see, to
allow humans to ingest these materials.
Whereas, on the other hand, another arm of the Government says that
another animal, which some of us think would be on a lower level perhaps than
the human, that it is not acceptable.
And,
you know, I really feel that we need to have some sort of harmonization,
because the message, I think, that -- if I were the public, I would be somewhat
concerned about the message that we would be issuing.
BOARD
MEMBER FERGUSON: Yeah, that's a valid
point. I would ask everybody, however,
to keep in mind that, you know, it's one thing to talk about an agent that is
coming from cattle and going directly back into cattle versus an agent that is
coming from cattle and is going into a different species. Granted, it has been demonstrated that there
is that transmission, but you do still have somewhat of a species barrier
there.
CHAIR
PRIOLA: Dr. Khabbaz?
BOARD
MEMBER KHABBAZ: Yeah, and actually,
listening to the USDA presentation, I have that same reaction saying there is
an apparent contradiction here between conditions for animals and humans. But in thinking about it, I mean, you have a
potential amplification. I mean, these
are some different issues that go into place with animals and that's why I
didn't comment. But there is an
apparent contradiction. I agree.
CHAIR
PRIOLA: Yes, Lisa?
BOARD
MEMBER FERGUSON: Can I go back to the
term BSE-free herd? That's very
difficult to define and I don't want to necessarily sound too harsh, but in
some ways it is sort of meaningless. I
know we have struggled with those types of definitions as we tried to setup our
scrapie or CWD eradication programs.
And, you know, specifically, as we're doing our CWD program, we don't
necessarily define under the auspices of that program as herd as free until
they have gone through a 5 year period with extensive surveillance and a lot of
that. So it is a bit difficult to
define.
I
guess I'm not quite sure exactly what level of risk mitigation it's necessarily
adding in this guidance. Probably more
of the risk mitigation is coming from removing those tissues that are at
highest risk and also just through the inactivation of the process itself. So perhaps what we should consider is that
specific point even necessary in there or does it just cause more confusion
than it is really worth?
CHAIR
PRIOLA: Dr. Bailar?
BOARD
MEMBER BAILAR: I feel like I just don't
know enough about all this. And I am
concerned about the definition of a herd.
Does this include animals that come from the same source, prior to the
time they are parceled out into different farms? Does it include any element of time? That is, you know, if all those animals there today are gone and
you bring in new ones, is that part of the same herd? What about overlap in time, which I understand is common in the
industry, that there is a continuing flow of young ones in and older ones
out. I just don't know enough about it.
CHAIR
PRIOLA: Dr. Chiu, do you want to
comment on what the FDA means by BSE-free herd or is there something more
specific you can tell us?
DR.
CHIU: Well, I will try. If I didn't get the picture across right,
then I will ask Dr. David Asher to add it.
I think in our original discussion we were thinking a herd is a group of
animals managed, you know, by the same people and also physically they are
together, so they are sort of separated from another group of animals. And also we think when we say BSE-free
means, you know, that group of animals in the past there was never, you know, a
BSE case among that group. In addition,
we were also thinking, you know, that group of animals were never fed with meat
and bone marrow, so therefore they don't have that kind of risk to contact BSE.
CHAIR
PRIOLA: Dr. Wolfe, did you want to say
something?
BOARD
MEMBER WOLFE: I just wanted to ask
Lisa, just from your perspective, what do you think the difference is between
this guidance or recommendation as it now exists and the way that the industry
would like to redefine it? I mean, the
reason I'm asking you is (a) you're from the USDA, but (b) you have just gotten
done saying you don't think the phrase herd has any meaning at all. So if it doesn't have any meaning, then what
is the difference between our current version and what they propose?
BOARD
MEMBER FERGUSON: That's a good point,
and actually I don't really see a whole lot of difference in true meaning
between what the industry has proposed and what currently exists. My sense of what industry has proposed is
trying to make it more realistic and to make it more meaningful in what fits
with industry practices, which is a very valid point, especially this one about
the removal of tissues and where.
BOARD
MEMBER WOLFE: I'm specifically just
talking about the herd definition.
BOARD
MEMBER FERGUSON: Actually, I mean,
after what Dr. Chiu has just said, you know, if those are the specific issues
that FDA is intending to address with that point, then I guess my suggestion
would be to put that in there as the guidance to say that these animals have
not been fed meat and bone meal, those types of things. That is a more accurate definition of the
risk mitigation measure and is more easily understandable and leads to less
confusion.
CHAIR
PRIOLA: Looking though this, I don't
have any trouble. I think that's an
excellent suggestion actually for the FDA to modify it according to what they
mean by BSE-free herd. The other
suggested modification by industry down there at the bottom, I'm somewhat
uncomfortable with, but you had mentioned that you weren't as
uncomfortable. Why exactly is that?
BOARD
MEMBER FERGUSON: Well, I think that's
probably just because of my understanding of slaughterhouse practices. And if this is saying, you know, as it
currently says, let me find it, "and if the slaughterhouse removes the
heads, spines and spinal cords directly after slaughter," that lends
itself to a lot of interpretation.
First of all, talking about spine directly
after slaughter, does that mean right after the animal is stunned and, you
know, hung up on the rail and bled out?
if so, that's not necessarily common practice. You need that vertebral column there to give some structure to
the carcass that's moving through the plant.
You know, and I think the point is that those tissues are removed at
some point in time during the process.
Although they are not going into the start of the gelatin manufacturing
process. It's not as much a point as
specifically when are they removed, it's that they are removed.
CHAIR
PRIOLA: Which the current guidance says
anyway. I mean, I don't see where the
industry modification makes that much of a difference if, in fact, they take
that out at the level of the slaughterhouse they take out that
requirement. The way I read it.
BOARD
MEMBER FERGUSON: Well, I guess from an
interesting point of view and actually let me rephrase that. From a Government point of view, as a
federally employed Government veterinarian that might be put in a position to
certify to this, I probably couldn't.
And it is just because of the way that that is worded, where this stuff
is removed directly after slaughter.
CHAIR
PRIOLA: Where does it say directly
after slaughter?
BOARD
MEMBER FERGUSON: Right in the text,
yes. If the slaughterhouse removes the
head, spines and spinal cords directly after slaughter.
CHAIR
PRIOLA: I just have after
slaughter. Do I have the wrong one?
BOARD
MEMBER FERGUSON: Can we put it up?
CHAIR
PRIOLA: Oh, I see. You're looking in the -- I see. It says directly after slaughter if it's
from a BSE herd. Later in the
recommendation it says if the slaughterhouse removes after slaughter. So there is two different ones.
BOARD
MEMBER FERGUSON: Yes, but even, I mean,
the later one remove head, spines and spinal cords as a first procedure
following slaughter, that just leaves open a lot of ambiguity and, you know,
there are some of our folks who are very literal, you know, when they would
read that and say oh, no, they didn't, you know, stun this animal, bleed her
out and then immediately remove things, therefore, I can't attest to that type
of certification.
CHAIR
PRIOLA: I guess again, could we ask
FDA, is there -- since that's a USDA interpretation of this recommendation,
does the FDA have the same sort of reservations or are they concerned about
those same sort of reservations as to when exactly the tissue is taken after
slaughter or is the discussion enough?
DR.
ASHER: No, I think the discussion is
very useful. My recollection of the
intent of the FDA with both those issues was that the reason why BSE-free herds
was specified but not defined was just to put the industry on notice that under
no circumstances did we consider material from a herd recognized to have BSE as
being an acceptable source for any kind of gelatin entering the United
States. No effort at the time was made
to define a BSE-free herd.
If
one were to try to define an acceptable BSE-free source, I would certainly
agree with Dr. Chiu that it would not simply be all tests of 30 month old
animals going to slaughter are negative.
The herd would have to have a certified history of never using food
supplements containing prohibited proteins.
There would have to be an adequate surveyance program, not just 30
months slaughter animals.
And
my personal opinion would have to include a sufficient number of older sentinel
animals and, of course, careful veterinary surveyance to make sure that all
sick animals were recognized. My
personal opinion also is that this Committee not entertain an assertion that an
animal that tests negative at 30 months poses no threat to the public
health. I say both those things without
attempting to influence the discussions of the Committee. Thank you.
CHAIR
PRIOLA: Would it be sufficient to say
something like a BSE-free herd is defined by the FDA, if that is in fact
defined somewhere, clearly?
DR.
CHIU: No, we have not put in
writing. And regarding the slaughter,
you know, the first procedure are directly after slaughter, I remember our
discussion in the past, was because if you remove spinal cord, it is not
possible, you know, to make sure entire cord, everything is removed. You might have residual, you know,
tissues. And if you carry that to
somewhere else and then remove the spine, then create contamination of other
tissues, in the bones of other tissues.
So we thought, you know, it would be better to remove, you know, the
spine, the vertebrae at the slaughterhouse.
That was the thought at that time.
CHAIR
PRIOLA: I guess the other thing to
consider is, again, given all the data we have seen showing inactivation of
infectivity following the gelatin extraction process, the issue of
contamination, cross-contamination by a spinal cord being removed at a
different part of the slaughter process may not be as major an issue given the
fact that now there are these five individual studies, all of which saying that
the gelatin process itself, as you get to the end, can remove extremely high
levels of infectivity under worst case conditions. So it's possible that this discussion as to when things are
removed and may not, given that data, be as critical as it might have been
before we had access to this data. Dr.
Bailar?
BOARD
MEMBER BAILAR: Dr. Priola, we have had
questions about some of the wording in this recommendation, this draft
recommendation. I have a question about
the last sentence that the processors are responsible for the safety of what
comes into them. Without offering any
guidance about that, would it be appropriate?
I don't want to vote against this.
On the other hand, I'm not very comfortable about voting for it.
Would
it be appropriate to defer action until the next meeting with a request that
FDA consider revising the wording? I
think the intent is fine. I have no
particular quarrel with the intent of the changes proposed by the industry, but
I think it needs some tightening up.
CHAIR
PRIOLA: Well, I think in a way that's
what the FDA is actually asking us to discuss.
Given what we have heard today and the current discussion, how can we
modify this or should we modify it in a way that addresses the concerns of the
Committee? So this, I would think would
be an opportunity to make that known, how you would want to do that.
BOARD
MEMBER BAILAR: I'm not sure we can
modify it on the fly this way. That's
why I would like to allow a little bit of time for people who know a lot more
about the process, the problems, than some of us on the Committee, and time for
some reflection about the implications of any changes.
BOARD
MEMBER WOLFE: I would agree with John,
because I think based on what Lisa has said, which, I think, amplifies the
understanding of the process somewhat and what other people are saying, that
the FDA has gotten some input from us, which is what Question 2B is, and it
would make most sense for us to get at the next meeting the new version of the
recommendation to vote on.
CHAIR
PRIOLA: Do you have suggestions for
changes that we can make? I mean, we
still have to actually vote on Question 2A, but would you have suggested for
recommendations?
BOARD
MEMBER WOLFE: I mean, defining, as Lisa
suggested, what a BSE-free herd is, sorting out the differences between
directly after, immediately after, first process or just after. I mean, there are three different ways of
describing in the current recommendation the timing between slaughter and
removal of spine, spinal cord and so forth, so I think, I mean, those are, I
think, two areas that need to be neatened or tightened up.
CHAIR
PRIOLA: Yes. Dr. Khabbaz?
BOARD
MEMBER KHABBAZ: Yes, it's a question to
the FDA. Can we vote on this
recommendation and then leave to the FDA to wordsmith the BSE-free herd and the
timing of removal based on the discussion that they heard?
DR. CHIU: I think we definitely can go back to before BSE-free herd, you know. We have some id