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Limiting the Use of Certain Phthalates as Excipients in CDER-Regulated Products

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U.S. Department of Health and Human Services
Food and Drug Administration
Center for Drug Evaluation and Research (CDER)
 
December 2012

 

CMC 
 
Guidance for Industry
Limiting the Use of Certain Phthalates as Excipients in CDER-Regulated Products 
 
 
Office of Communications
Division of Drug Information, WO51, Room 2201
Center for Drug Evaluation and Research
Food and Drug Administration
10903 New Hampshire Ave.
Silver Spring, MD 20993-0002
Phone: 301-796-3400; Fax: 301-847-8714
   
 
U.S. Department of Health and Human Services
Food and Drug Administration
Center for Drug Evaluation and Research (CDER)
 
December 2012
CMC
 
TABLE OF CONTENTS
 
 
 
I.      INTRODUCTION
II.    BACKGROUND
 
III.  DISCUSSION
            a. NONCLINICAL STUDIES
            b. CLINICAL STUDIES 
 
 

 

Guidance for Industry[1]
Limiting the Use of Certain Phthalates as Excipients in CDER-Regulated Products
 
 
This guidance represents the Food and Drug Administration’s (FDA’s) current thinking on this topic. It does not create or confer any rights for or on
any person and does not operate to bind FDA or the public. You can use an alternative approach if the approach satisfies the requirements of the
applicable statutes and regulations.  If you want to discuss an alternative approach, contact the FDA staff responsible for implementing this guidance.
If you cannot identify the appropriate FDA staff, call the appropriate number listed on the title page of this guidance.
  
 
 
This guidance provides the pharmaceutical industry with the Center for Drug Evaluation and Research’s (CDER’s) current thinking on the potential human health risks associated with exposure to dibutyl phthalate (DBP) and di(2-ethylhexyl) phthalate (DEHP). In particular, the guidance recommends that you, as part of the pharmaceutical industry, avoid the use of these two specific phthalates as excipients in CDER-regulated drug and biologic products, including prescription and nonprescription products. 
 
The recommendations in this guidance do not address the use of DBP or DEHP in other types of FDA-regulated products or exposure to DBP or DEHP due to the presence of any of these compounds as an impurity—including as a result of leaching from packaging materials and delivery systems. 
 
FDA’s guidance documents, including this guidance, do not establish legally enforceable responsibilities. Instead, guidances describe the Agency’s current thinking on a topic and should be viewed as recommendations, unless specific regulatory or statutory requirements are cited. The use of the word should in Agency guidances means that something is suggested or recommended, but not required.
 
II.        BACKGROUND
 
Phthalate esters (phthalates) are synthetic chemicals with a broad spectrum of uses.  Phthalates are found in certain pharmaceutical formulations, primarily as a plasticizer in enteric-coatings of solid oral drug products to maintain flexibility, but they also may be used for different functions in other dosage forms. Phthalates also are found in other products for uses such as softeners of plastics, solvents in perfumes, and additives to nail polish, as well as in lubricants and insect repellents.
 
Phthalates have been studied extensively in animals, and some phthalates have demonstrated no appreciable toxicity. Certain phthalates, however, have been shown to be developmental and reproductive toxicants in laboratory animals.  These phthalates are endocrine-disrupting chemicals in animals and may interfere with the production, secretion, transportation, metabolism, receptor binding, mediation of effects, and excretion of natural hormones that regulate developmental processes and support endocrine homeostasis in the organism. These same phthalates are suspected of being endocrine-disrupting in humans, and effects would depend on the systemic exposure (Jurewicz and Hanke 2011).  
 
Data from the National Health and Nutrition Examination Survey (NHANES) indicate widespread exposure of the general population to phthalates (CDC 2009).  Humans are exposed to phthalates by multiple routes, including inhalation, ingestion, and to a lesser degree absorption through the skin.  Several observational human studies have reported an association between exposure to certain phthalates and adverse developmental and reproductive effects. The ubiquitous presence of phthalates in the environment and the potential consequences of human exposure to phthalates have raised concerns, particularly in vulnerable populations such as pregnant women and infants.
 
A number of regulatory authorities have begun taking steps to more closely regulate certain phthalates. For example: 
  • Congress has prohibited the use of DBP, DEHP, and another phthalate—butyl benzyl phthalate (BBP)—in children’s toys at concentrations higher than 0.1 percent (Consumer Product Safety Improvement Act 2008). 
  • The European Commission identified DBP, DEHP, and BBP as reproductive toxicants (Directive 2005/84/EC), and the European Union prohibits their use as ingredients in cosmetics (Directive 2005/90/EC).
  • The Environmental Protection Agency (EPA) has proposed adding certain phthalates, including DBP and DEHP, to the list of chemicals of concern under the Toxic Substances Control Act and included them in the Toxics Release Inventory list (EPA 2009).
  • FDA’s Center for Devices and Radiological Health issued recommendations regarding minimizing exposure to PVC devices containing DEHP and provided recommendations for high-risk procedures (CDRH “DEHP in Plastic Medical Devices”).
 
Of the phthalates for which significant concern has been expressed because of their reproductive and developmental toxicity, only DBP and DEHP have been used in CDER-regulated drug or biologic products. The recommendations in this guidance apply only to DBP and DEHP.
 
III.       DISCUSSION
 
Phthalates have been studied extensively in animals, and DBP and DEHP have been shown to be developmental and reproductive toxicants in laboratory animals. While the data in humans are less clear, epidemiological studies suggest that certain phthalates may affect reproductive and developmental outcomes. Other studies have confirmed the presence of DBP and DEHP in amniotic fluid, breast milk, urine, and serum.
            a. NONCLINICAL STUDIES 
Phthalates generally have low acute toxicity in animals.  However, repeated exposure to certain phthalates, including DBP and DEHP, in animals has been associated with various adverse effects—notably the disruption of the development of the male reproductive system.
 
Dibutyl Phthalate (DBP)
 
Exposure to DBP has been shown to cause decreased sperm counts in male animals and reduced fertility in both female and male animals. Exposure of pregnant animals to DBP has resulted in fetal skeletal malformations and decreased anogenital distance in the male offspring. Adverse effects on the male reproductive system have been seen in several species, including rats, mice, and guinea pigs (EPA 2006; Lehman et al. 2004). Male rats exposed directly to DBP for short periods of time at different stages of development also have shown abnormalities in reproductive development/function, including testicular atrophy and decreased spermatocytes and spermatogonia (Gray and Gangolli 1986; Cater et al. 1977).  Some of these studies have indicated that adverse effects on male reproductive function can be seen in rats following a relatively short period of exposure to DBP.  The sensitivity of various animal species to the reproductive toxicant effects of DBP may vary.  For example, in comparison to rats and guinea pigs, mice and hamsters were found to be less sensitive to the testicular effects of DBP (Gray et al. 1982).
 
Other studies in rodents have suggested that DBP may impair fertility in exposed females (Lehman et al. 2004). Finally, high doses of DBP have been associated with developmental abnormalities in rats, including skeletal abnormalities such as fusion or absence of cervical vertebral arches and fetal malformations such as cleft palate (Ema, Amano, and Ogawa 1994; Ema et al. 1995; Ema et al. 1993).  Based on the adverse effects in animals, the EPA-recommended oral Reference Dose (RfD)[2] for DBP is 0.1 mg/kg/day.
 
Di(2-ethylhexyl) Phthalate (DEHP)
 
Exposure to DEHP has been shown to have similar adverse effects as DBP on the male reproductive system. In a multigeneration continuous breeding study, exposure of female rats to DEHP resulted in F1 and F2 nonbreeding adult males with small or absent reproductive organs (NTP-CERHR 2005).  In another study, female rats administered DEHP from gestation day 6 through lactation day 21 had male pups with nipple retention and reduced anogenital distance at a dose of 405 mg/kg/day, and delayed preputial separation was seen at doses of 15 mg/kg/day and above (Andrade et al. 2006).  Oral exposure to approximately 100-200 mg/kg/day of DEHP during gestation resulted in skeletal and cardiovascular malformations, neural tube defects, developmental delays, and intrauterine death of the offspring.  Based on these adverse effects in animals, the EPA-recommended RfD for DEHP is 0.02 mg/kg/day.
 
            b. CLINICAL STUDIES
 
There are limited data on the health effects of DBP and DEHP in humans.  Several studies have sought to quantify human exposure to phthalates using measurements of phthalate ester metabolites in urine. Phthalates are metabolized and excreted quickly, so urinary levels of phthalate ester metabolites reflect recent exposure to the parent diester. The Fourth National Report on Human Exposure to Environmental Chemicals (CDC 2009) provides data on levels of individual phthalate metabolites in the urine of several thousand participants who took part in the NHANES during 2003-2004. Researchers found measurable levels of many phthalate metabolites in the general population, indicating widespread exposure in the U.S. population to phthalate esters, including DBP and DEHP.
 
Studies measuring phthalate ester metabolite levels in pregnant women, maternal and umbilical cord plasma, and amniotic fluid samples have suggested that exposure to phthalates can occur in utero (Silva et al. 2004; Huang et al. 2009).  Available human lactation data also show breast milk is a potential source of exposure to phthalate esters, including DBP and DEHP (Main et al. 2006).
 
Phthalate ester metabolites have been used as biomarkers to estimate exposure-related effects of phthalate esters, but these studies are only able to indicate association, not causation. While the human data are limited, several such observational studies have suggested an association between exposure to certain phthalates and adverse reproductive outcomes and developmental effects similar to those found in animals. For example, studies have noted an inverse relationship between maternal urinary concentrations of certain phthalate ester metabolites, including monoethyl phthalate (MEP) and mono-n-butyl phthalate (MBP) and anogenital distance in male newborns (Swan et al. 2005; Suzuki et al 2012; Huang et al 2009). Other studies evaluating the effects of phthalate exposure on adult males found a dose-response relationship between MBP with one or more semen parameters, including low sperm concentrations and motility (Hauser et al. 2006) .  
 
IV.   RECOMMENDATIONS
 
Although the current available human data are limited, the Agency has determined that there is evidence that exposure to DBP and DEHP from pharmaceuticals presents a potential risk of developmental and reproductive toxicity. While it is recognized that drug products may carry inherent risks, DBP and DEHP are used as excipients, and safer alternatives are available.  Therefore, the Agency recommends that you avoid the use of DBP and DEHP as excipients in CDER-regulated drug and biologic products. 
 
These recommendations apply to CDER-regulated drug and biologic products that are under development (i.e., investigational new drugs (INDs)), nonapplication products (e.g., over the counter (OTC) monograph products), and both marketed approved products and those currently under review for marketing consideration (i.e., new drug applications (NDAs), abbreviated new drug applications (ANDAs), and biologics license applications (BLAs)). 
 
There are alternatives to DBP and DEHP for use as excipients in CDER-regulated products. Manufacturers with products that contain DBP or DEHP should consider alternative excipients and determine if the alternative excipient they plan to use has been used in similar CDER-approved products and at what level. The Inactive Ingredients Database provides information on excipients present in FDA-approved drug products, and this information can be helpful in developing drug products.[3] 
 
For any currently marketed formulation that includes DBP or DEHP, the applicable Scale-up and Post-Approval Changes (SUPAC) guidances should be referenced to determine the level of change to the formulation and the information (e.g., bridging studies) that should be submitted to support the change. (See, for example, SUPAC guidances for industry on Modified Release Solid Oral Dosage Forms (SUPAC-MR, September 1997); Nonsterile Semisolid Dosage Forms (SUPAC-SS, May 1997); and Immediate Release Solid Oral Dosage Forms (SUPAC-IR, November 1995).) The scientific thinking provided in the appropriate guidances also can be used for those products currently under development that may include DBP or DEHP. While the Inactive Ingredient Database lists the levels of excipients used in approved products per dosage form, you should take into account the total daily exposure at the maximal use conditions and contact the appropriate CDER review division to determine what studies supporting the use of the alternative excipient may be required.  Additional studies also may be required if a novel excipient is used.
 
Manufacturers of currently marketed products approved under an NDA or ANDA should refer to the guidance for industry, Changes to an Approved NDA or ANDA, for information on the reporting category associated with a change in excipient (FDA guidance for industry April 2004). Questions related to nonapplication drug products should be directed to the appropriate CDER review division.
 
 
A product marketed under an OTC monograph is generally recognized as safe and effective (and not misbranded) if the product conforms to the monograph and contains only suitable inactive ingredients that are safe in the amounts administered.[4]  The Agency generally does not consider DBP or DEHP safe or suitable as an inactive ingredient in OTC monograph products.
 
V.    REFERENCES
 
Andrade AJ, SW Grande, CE Talsness, K Grote, A Golombiewski, et al., 2006, A dose-response study following in utero and lactational exposure to di-(2-ethylhexyl) phthalate (DEHP): Effects on androgenic status, developmental landmarks and testicular histology in male offspring rats, Toxicology, 225: 64-74.
 
Cater B, M Cook, S Gangolli, and P Grasso, 1977, Studies on dibutyl phthalate-induced testicular atrophy in the rat: Effect on zinc metabolism, Toxicology and Applied Pharmacology, 41: 609-618.
 
CDC, National Center for Environmental Health, 2009, Fourth National Report on Human Exposure to Environmental Chemicals, Atlanta, GA (accessed October 4, 2011; available at http://www.cdc.gov/exposurereport/pdf/FourthReport.pdf).
 
CDRH, “DEHP in Plastic Medical Devices” (available at http://www.fda.gov/MedicalDevices/ResourcesforYou/Consumers/ChoosingaMedicalDevice/ucm142643.htm).   
 
Consumer Product Safety Improvement Act (CPSIA), Section 108, 2008 (available at http://www.cpsc.gov/cpsia.pdf).
 
Directive 2005/84/EC of the European Parliament and of the Council of 14December2005.
 
Directive 2005/90/EC of the European Parliament and of the Council of 18 January 2006 amending, for the 29th time, Council Directive 76/769/EEC on the approximation of the laws, regulations, and administrative provisions of the Member States relating to restrictions on the marketing and use of certain dangerous substances and preparations.
 
Duty SM, MJ Silva, and JW Barr, 2003, Phthalate Exposure and Human Semen Parameters, Epidemiology, 14: 269-277.
 
Ema M, H Amano, T Itami, and H Kawasaki, 1993, Teratogenic evaluation of di-n-butyl phthalate in rats, Toxicology Letters, 69: 197-203.
 
Ema M, H Amano, and Y Ogawa, 1994, Characterization of the developmental toxicity of di-n-butyl phthalate in rats, Toxicology, 86: 163- 174.
 
Ema M, R Kurosaka, H Amano, and Y Ogawa, 1995, Comparative developmental toxicity of n-butyl benzyl phthalate and di-n-butyl phthalate in rats, Archives of Environmental Contamination and Toxicology, 28: 223-228.
 
EPA, 2009, Phthalates Action Plan (accessed October 4, 2011; available at http://www.epa.gov/opptintr/existingchemicals/pubs/actionplans/phthalates.html).
 
EPA, 2006, Toxicological review of dibutyl phthalate (external peer review draft; available at http://www.epa.gov/ncea/iris/recent_2006.htm under the entry for 26 June 2006).
 
 
 
 
FDA guidance for industry, April 2004, Changes to an Approved NDA or ANDA.
 
Gray T, I Rowland, P Foster, and S Gangolli, 1982, Species differences in the testicular toxicity of phthalate esters, Toxicology Letters, 11: 141-147.
 
Gray T, and S Gangolli, 1986, Aspects of testicular toxicity of phthalate esters, Environmental Health Perspectives, 65: 229-235
 
Hauser R, JD Meeker, S Duty, MJ Silva, and AM Calafat, 2006, Altered Semen Quality in Relation to Urinary Concentrations of Phthalate Monoester and Oxidative Metabolites, Epidemiology, 17: 682-691.
 
Howdeshell K, V Wilson, J Furr, C Lambright, C Rider, et al., 2008, A mixture of five phthalate esters inhibits fetal testicular testosterone production in the Sprague-Dawley rat in a cumulative, dose-additive manner, Toxicological Sciences, 105: 153-165.
 
Huang PC, PL Kuo, YY Chou, et al., 2009, Association between prenatal exposure to phthalates and the health of newborns, Environment International, 35(1): 14-20. 
 
Jurewicz J and W Hanke, 2011, Exposure to Phthalates: Reproductive Outcome and Children Health, A Review of Epidemiological Studies, International Journal of Occupational Medicine and Environmental Health, 24(2): 115-141. 
 
Kavlock R, K Boekelheide, R Chapin, M Cunningham, E Faustman, et al., 2002, NTP Center for the Evaluation of Risks to Human Reproduction:  Phthalates expert panel report on the reproductive and developmental toxicity of butyl benzyl phthalate, Reproductive Toxicology, 16: 453-487.
 
Lehman K, S Phillips, M Sar, P Foster, and K Gaido, 2004, Dose-dependent alterations in gene expression and testosterone synthesis in the fetal testes of male rats exposed to di (n-butyl) phthalate, Toxicological Sciences, 81: 60-68.
Main KM, GK Mortensen, MM Kaleva, KA Boisen, IN Damgaard, et al., 2006, Human Breast Milk Contamination with Phthalates and Alterations of Endogenous Reproductive Hormones in Infants Three Months of Age, Health Perspectives, 114: 270-276.
 
Nagao T, R Ohta, H Marumo, T Shindo, S Yoshimura, et al., 2000, Effect of butyl benzyl phthalate in Sprague-Dawley rats after gavage administration: A two-generation reproductive study, Reproductive Toxicology, 14: 513-532.
 
NTP-CERHR, 2003, Monograph on the potential human reproductive and developmental effects of butyl benzyl phthalate (BBP) (available at http://cerhr.niehs.nih.gov).
 
NTP-CERHR, 2006, Monograph on the potential human reproductive and developmental effects of di(2-ethylhexyl) phthalate (DEHP) (available at http://cerhr.niehs.nih.gov).
 
Silva MJ, JA Reidy, AR Herbert, JL Preau, LL Needham, et al., 2004, Detection of Phthalate Metabolites in Human Amniotic Fluid, Bulletin of Environmental Contamination and Toxicology, 72: 1226-1231.
 
Suzuki Y,  J Yoshinaga, Y Mizumoto, S Serizawa, and H Shiraishi, 2012, Foetal Exposure to Phthalate Esters and Anogenital Distance in Male Newborns, International Journal of Andrology, 35: 236-244.
 

Swan SH, KM Main, F Liu, SL Stewart, et al., 2005, Decrease in Anogenital Distance among Male Infants with Prenatal Phthalate Exposure, Environmental Health Perspective, 113: 1056-1061



[1] This guidance has been prepared by the Office of Pharmaceutical Science, Office of New Drugs, Office of Compliance, and Office of Regulatory Policy in the Center for Drug Evaluation and Research at the Food and Drug Administration.
[2] The RfD is an estimate of a daily oral exposure to human population (including sensitive subgroups) that is likely to be without an appreciable risk of deleterious effects during a lifetime.
[3] As manufacturers reformulate their products, the listings for dibutyl phthalate (DBP) and di(2-ethylhexyl) phthalate (DEHP) will be removed from the Inactive Ingredients Database (www.accessdata.fda.gov/scripts/cder/iig/index.cfm)
[4] See 21 CFR 330.1.

 

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